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ABB TPS48 Series User Manual
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Operation Manual
ABB
Turbocharging
ABB Turbo Systems Ltd
CH 5401 Baden
Type
TPS 57D01
HT843748
n
Mmax
718
t
Mmax
650
n
Bmax
682
t
Bmax
620
1/s
°C
SISO03
00410
12
50
50
Year
2018
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2410 English
TPS 57D01
Original Operation Manual
2
Table of Contents
Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
14
Turbocharger Rating Plate
15
Contact Information
17
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Deflagration on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Commissioning
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
69
Troubleshooting
81
Malfunctions When Starting
81
Surging of the Turbocharger
82
Malfunctions During Operation
83
Malfunctions When Stopping
87
Speed Measurement System
88
Removal and Installation
89
Transport
89
Turbocharger Weights
90
Remove the Turbocharger
91
Installing the Turbocharger
92
Disassembly and Assembly
95
Introduction
95
Module Weights
99
Disassembling and Assembling Turbocharger
100
Axial Clearance a and Radial Clearance B
113
Radial Clearances N and R
114
Table of Tightening Torques
116
Taking out of Operation
117
Shutting down the Turbocharger
117
Mothballing the Turbocharger
121
Taking the Engine out of Operation for up to 12 Months
122
Taking the Engine out of Operation for more than 12 Months
123
Disposing of Turbocharger Components
125
Spare Parts
127
Ordering Spare Parts
127
View of Turbocharger Showing Part Numbers
128
View of Cartridge Group Showing Part Numbers
130
4
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ABB TPS48 Series Specifications
General
Brand
ABB
Model
TPS48 Series
Category
Industrial Equipment
Language
English
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