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TPS48-F Series
ABB TPS48-F Series User Manual
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Operation Manual
ABB
Turbocharging
ABB Turbo Systems Ltd
CH 5401 Baden
Type
TPS48-F32
HT594937
n
Mmax
1033
t
Mmax
680
n
Bmax
981
t
Bmax
650
1/s
°C
SOLD06
00180
16
60
60
Year
2020
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2412 English
TPS48-F32
Original Operation Manual
2
Table of Contents
Table of Contents
3
Operation Manual
5
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
13
Turbocharger Rating Plate
14
Contact Information
15
Safety
16
Introduction
16
CE Conformity
16
Definition of Mandatory Signs
17
Definition of Safety Instructions
17
Warning Plates on the Turbocharger
18
Safe Operation and Maintenance
18
Hazards During Operation and Maintenance
22
Deflagration on Gas Engines
27
Periodic Checking of the Pressure Vessel
28
Lifting Loads
28
Start-Up
30
Oil Supply
30
Inspection Work
34
Commissioning after Taking out of Operation
36
Operation
37
Noise Emissions
37
Servicing Work
38
Expected Exchange Intervals
41
Speed Measurement
43
Stopping the Engine
46
Maintenance
47
Foreword to Maintenance
47
Cleaning the Compressor During Operation
48
Turbine Cleaning During Operation
52
Cleaning Components Mechanically
58
Troubleshooting
69
Malfunctions When Starting
69
Surging of the Turbocharger
70
Malfunctions During Operation
71
Malfunctions When Stopping
74
Speed Measurement System
75
Removal and Installation
76
Transport
76
Turbocharger Weights
77
Removing the Turbocharger
77
Installing the Turbocharger
78
Disassembly and Assembly
80
Introduction
80
Module Weights
83
Disassembling and Assembling Turbocharger
84
Axial Clearance a and Radial Clearance B
98
Radial Clearances N and R
100
Table of Tightening Torques
102
Taking out of Operation
103
Shutting down the Turbocharger
103
Mothballing the Turbocharger
107
Taking the Engine out of Operation for up to 12 Months
107
Taking the Engine out of Operation for more than 12 Months
108
Disposing of Turbocharger Components
110
Spare Parts
111
Ordering Spare Parts
111
View of Turbocharger Showing Part Numbers
112
View of Cartridge Group Showing Part Numbers
114
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ABB TPS48-F Series Specifications
General
Brand
ABB
Model
TPS48-F Series
Category
Industrial Equipment
Language
English
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