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ABB TPS F Series User Manual
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Operation Manual
T
urbocharging
ABB
T
urbo Systems Ltd
ABB Turbo Systems Ltd
CH 5401 Baden
Type
TPS48-F33
HT562405
n
Mmax
990
t
Mmax
680
n
Bmax
940
t
Bmax
650
1/s
°C
00180
12
50
50
Year
2013
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2412 English
TPS48-F33
Original Operation Manual
2
Table of Contents
Table of Contents
3
Preliminary Remarks
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
12
Symbols and Definitions
15
Turbocharger Rating Plate
16
Contact Address and After-Sales Service
18
Safety
19
Introduction
19
CE Conformity
20
Definition of Mandatory Signs
21
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Use of ABB Turbochargers on Gas Engines
33
Periodic Checking of the Pressure Vessel
34
Lifting Loads
35
Start-Up
37
Oil Supply
37
Inspection Work
41
Commissioning after Taking out of Operation
43
Operation
45
Noise Emissions
45
Servicing Work
47
Expected Exchange Intervals
50
Speed Measurement
52
Stopping the Engine
56
Maintenance
57
Foreword to Maintenance
57
Cleaning the Compressor During Operation
58
Turbine Cleaning During Operation
62
Cleaning Components Mechanically
68
Troubleshooting
79
Malfunctions When Starting
79
Surging of the Turbocharger
80
Malfunctions During Operation
81
Malfunctions When Stopping
85
Speed Measurement System
86
Removal and Installation
87
Transport
87
Turbocharger Weights
88
Remove the Turbocharger
89
Installing the Turbocharger
90
Disassembly and Assembly
91
Introduction
91
Module Weights
94
Disassembling and Assembling Turbocharger
95
Axial Clearance a and Radial Clearance B
109
Radial Clearances N and R
111
Table of Tightening Torques
113
Taking out of Operation
115
Shutting down the Turbocharger
115
Mothballing the Turbocharger
119
Taking the Engine out of Operation for up to 12 Months
120
Taking the Engine out of Operation for more than 12 Months
121
Disposing of Turbocharger Components
123
Spare Parts
125
Ordering Spare Parts
125
View of Turbocharger Showing Part Numbers
126
View of Cartridge Group Showing Part Numbers
128
4
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ABB TPS F Series Specifications
General
Brand
ABB
Model
TPS F Series
Category
Industrial Equipment
Language
English
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