Name: ABB TPS48-F Series
Brand: ABB
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Operation Manual / TPS44-F.. - TPS61-F..

1 Preliminary remarks / 1.2 Layout and function

1.2 Layout and function

1Suction branch / filter silencer 8Gas outlet flange

2Compressor casing 9Nozzle ring

3Diffuser 10Turbine casing

4Bearing casing 11Turbine-end bearing flange

5Axial thrust bearing 12Compressor-end bearing

flange

6Radial plain bearing (visible only

at turbine end)

13Compressor wheel

7Turbine

Page 4 / 113

Table of Contents3
Operation Manual5
Preliminary Remarks5
Purpose of this Manual5
Layout and Function6
Intended Use of the Turbocharger8
Storage of New Turbochargers and Spare Parts9
Essential Information11
Symbols and Definitions13
Turbocharger Rating Plate14
Contact Information15
Safety16
Introduction16
CE Conformity16
Definition of Mandatory Signs17
Definition of Safety Instructions17
Warning Plates on the Turbocharger18
Safe Operation and Maintenance18
Hazards During Operation and Maintenance22
Deflagration on Gas Engines27
Periodic Checking of the Pressure Vessel28
Lifting Loads28
Start-Up30
Oil Supply30
Inspection Work34
Commissioning after Taking out of Operation36
Operation37
Noise Emissions37
Servicing Work38
Expected Exchange Intervals41
Speed Measurement43
Stopping the Engine46
Maintenance47
Foreword to Maintenance47
Cleaning the Compressor During Operation48
Turbine Cleaning During Operation52
Cleaning Components Mechanically58
Troubleshooting69
Malfunctions When Starting69
Surging of the Turbocharger70
Malfunctions During Operation71
Malfunctions When Stopping74
Speed Measurement System75
Removal and Installation76
Transport76
Turbocharger Weights77
Removing the Turbocharger77
Installing the Turbocharger78
Disassembly and Assembly80
Introduction80
Module Weights83
Disassembling and Assembling Turbocharger84
Axial Clearance a and Radial Clearance B98
Radial Clearances N and R100
Table of Tightening Torques102
Taking out of Operation103
Shutting down the Turbocharger103
Mothballing the Turbocharger107
Taking the Engine out of Operation for up to 12 Months107
Taking the Engine out of Operation for more than 12 Months108
Disposing of Turbocharger Components110
Spare Parts111
Ordering Spare Parts111
View of Turbocharger Showing Part Numbers112
View of Cartridge Group Showing Part Numbers114

Brand	ABB
Model	TPS48-F Series
Category	Industrial Equipment
Language	English

ABB TPS48-F Series User Manual

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ABB TPS48-F Series Specifications

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