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Bosch Rexroth Hagglunds CA 50 - User Manual

Bosch Rexroth Hagglunds CA 50
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Installation & Maintenance
manual
RE 15305-WA, Version: 11.2019, Replaces: 08.2018
Hägglunds CA
Radial piston hydraulic motor

Table of Contents

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Summary

About this documentation

Validity of the documentation

Details the scope and applicability of the manual.

Required and additional documentations

Lists essential and supplementary documents for product operation.

Presentation of information

Explains how information is structured and presented for clarity.

Safety messages

Defines warning signals, hazard levels, consequences, and precautions.

Symbols

Explains non-safety-relevant symbols used for better document comprehension.

Safety instructions

About this chapter

Introduces the safety chapter and emphasizes reading all instructions.

Intended use

Defines the proper application and context for the hydraulic motor.

Improper use

Lists impermissible uses and potential liabilities for the user.

Personnel qualification

Specifies the required skills and training for personnel handling the product.

General safety instructions

Provides overarching safety guidelines for operation and handling of products.

Product and technology-related safety messages

Covers safety warnings related to pressure, suspended loads, and pressurized systems.

Personal protective equipment (PPE)

Outlines the importance and responsibility of using appropriate PPE.

General notes regarding property damages and product damages

Danger from improper handling

Warns against actions that can lead to product damage or equipment failure.

Damage to equipment due to improper lubrication

Highlights risks associated with insufficient lubrication or incorrect filling.

Mixing of hydraulic fluids

Prohibits mixing hydraulic fluids and the risks involved.

Damage from electro-welding

Advises against electro-welding on or near the motor to prevent damage.

Contamination of the hydraulic fluid

Stresses the importance of fluid cleanliness for system longevity and performance.

Improper cleaning

Details correct cleaning procedures to avoid damaging the motor.

Environmental pollution due to incorrect disposal

Addresses responsible disposal of the motor, fluid, and packaging.

Escaping or spilling hydraulic fluid

Provides guidelines for preventing and managing hydraulic fluid spills.

Scope of delivery

About this product

Performance description

Explains how the hydraulic motor converts hydraulic flow into mechanical rotation.

Product description

Details the construction and working principle of the radial piston hydraulic motor.

Product identification

Explains how to identify the product using its rating plate and its components.

Transport and storage

Product transport

Covers safe and proper methods for transporting the hydraulic motor.

Lifting methods

Provides critical safety warnings and guidance for lifting the heavy motor.

Lifting motors and accessories

Details the use of lifting eyes and safety precautions during lifting operations.

Product storage

Provides guidelines for the storage of the hydraulic motor.

Standing the motor on a flat surface

Explains how to safely position and store the motor on a flat surface.

Storing for extended periods or in uncontrolled environment

Outlines procedures for long-term storage, including oil filling.

Storing during maintenance

Provides instructions for storing the motor during maintenance periods.

Installation

Unpacking

Details the safe procedure for unpacking the motor and checking for damage.

Installation conditions

Specifies necessary conditions and preparations for installing the motor.

Spline motor at spline shaft

Covers lubrication and tolerances for spline shaft installations.

Coupling motor at plain shaft

Discusses shaft design recommendations for coupling motor installations.

Required tools

Lists essential tools needed for installation.

Assembly tool for CA motor

Describes the specific tool used for mounting the motor onto the shaft.

Product installation

General safety precautions before and during product installation.

Fitting the torque arm on the motor

Instructions for attaching the torque arm to the motor.

Single ended torque arm installation

Details the installation process for single-ended torque arms.

Double ended torque arm installation

Instructions for installing double-ended torque arms.

Mounting of coupling motor

Covers the mounting of the motor using a coupling.

Slipping shaft

Warnings about grease transfer and shaft handling.

Incorrect tightening of shrink disc

Precautions against damaging the motor hollow shaft.

Clamping length

Provides dimensions for shaft clamping length based on motor size.

Vertical mounting of motor

Safety warnings for vertical motor installations.

Tightening of shrink disc

Step-by-step guide for tightening shrink disc screws with specific torque values.

Mounting of spline motor

Instructions for mounting the motor onto a driven shaft using a spline connection.

Mounting of spline motor with torque arm to the driven shaft

Details mounting spline motors with torque arms.

Flange mounting of motor

Instructions for mounting the motor using a flange connection.

Mounting of motor with brake

Steps for mounting motors equipped with an MDA brake.

Mounting of motor with BICA brake

Steps for mounting motors equipped with a BICA brake.

MDA brakes

Safety warnings and procedures for MDA brake systems.

Preloaded springs

Safety information regarding preloaded springs in the brake assembly.

Wrong position of disc set

Warning about correct disc set positioning during assembly.

MDA 5, MDA 7 and MDA 10

Detailed disassembly and assembly procedures for specific MDA brake models.

MDA 14 and MDA 21

Detailed disassembly and assembly procedures for MDA 14 and MDA 21 brakes.

Draining and venting of the motor

Instructions for draining and venting hydraulic fluid from the motor.

Horizontal mounting

Procedures for draining and venting in horizontal motor installations.

Vertical mounting

Procedures for draining and venting in vertical motor installations.

Flushing

Guidelines for flushing the motor case, especially under high temperature conditions.

Hydraulic connections

Details all hydraulic connections and their purposes.

Direction of rotation of motor shaft

Explains how to determine and achieve the correct motor shaft rotation direction.

Commissioning

Commissioning

Pre-commissioning checks and steps before initial start-up.

Oil filling

Step-by-step guide for filling the motor case with hydraulic fluid.

Start of the hydraulic supply

Procedures for starting the hydraulic supply and initial checks.

Re-commissioning after standstill

Steps to recommission the product after a period of inactivity.

Operation

Maintenance and repair

Cleaning and care

Guidelines for cleaning and general care of the hydraulic motor.

Inspections

Procedures and safety precautions for inspecting the motor and system.

Oil inspection

Explains the purpose and methods for oil sampling and analysis.

Maintenance plan

Outlines a periodic maintenance schedule for the hydraulic system and motor.

Maintenance

General maintenance procedures for the hydraulic system.

Filter maintenance

Specifies when and how to change hydraulic system filters.

Oil maintenance

Details the analysis and maintenance procedures for hydraulic oil.

Repair

Information on authorized repair services and use of genuine spare parts.

Spare parts

Guidance on using correct spare parts and where to inquire.

Removal and replacement

Required tools

Lists additional tools needed for removal and replacement operations.

Preparing for removal

Steps to safely prepare the system and motor for removal.

Removing motor

General safety warnings related to motor removal.

Removing the CA spline motor

Step-by-step instructions for removing a CA spline motor.

Removing the CA coupling motor

Step-by-step instructions for removing a CA coupling motor.

Preparing the components for storage or further use

Refers to procedures for storing components after removal.

Disposal

Environmental protection

Guidelines for environmentally responsible disposal of the motor and its components.

Extension and conversion

Troubleshooting

Technical data

Technical data, Hägglunds CA

General reference to comprehensive technical data available in another document.

Hydraulic fluids

Specifies recommended hydraulic fluids and filtration requirements.

Summary

About this documentation

Validity of the documentation

Details the scope and applicability of the manual.

Required and additional documentations

Lists essential and supplementary documents for product operation.

Presentation of information

Explains how information is structured and presented for clarity.

Safety messages

Defines warning signals, hazard levels, consequences, and precautions.

Symbols

Explains non-safety-relevant symbols used for better document comprehension.

Safety instructions

About this chapter

Introduces the safety chapter and emphasizes reading all instructions.

Intended use

Defines the proper application and context for the hydraulic motor.

Improper use

Lists impermissible uses and potential liabilities for the user.

Personnel qualification

Specifies the required skills and training for personnel handling the product.

General safety instructions

Provides overarching safety guidelines for operation and handling of products.

Product and technology-related safety messages

Covers safety warnings related to pressure, suspended loads, and pressurized systems.

Personal protective equipment (PPE)

Outlines the importance and responsibility of using appropriate PPE.

General notes regarding property damages and product damages

Danger from improper handling

Warns against actions that can lead to product damage or equipment failure.

Damage to equipment due to improper lubrication

Highlights risks associated with insufficient lubrication or incorrect filling.

Mixing of hydraulic fluids

Prohibits mixing hydraulic fluids and the risks involved.

Damage from electro-welding

Advises against electro-welding on or near the motor to prevent damage.

Contamination of the hydraulic fluid

Stresses the importance of fluid cleanliness for system longevity and performance.

Improper cleaning

Details correct cleaning procedures to avoid damaging the motor.

Environmental pollution due to incorrect disposal

Addresses responsible disposal of the motor, fluid, and packaging.

Escaping or spilling hydraulic fluid

Provides guidelines for preventing and managing hydraulic fluid spills.

Scope of delivery

About this product

Performance description

Explains how the hydraulic motor converts hydraulic flow into mechanical rotation.

Product description

Details the construction and working principle of the radial piston hydraulic motor.

Product identification

Explains how to identify the product using its rating plate and its components.

Transport and storage

Product transport

Covers safe and proper methods for transporting the hydraulic motor.

Lifting methods

Provides critical safety warnings and guidance for lifting the heavy motor.

Lifting motors and accessories

Details the use of lifting eyes and safety precautions during lifting operations.

Product storage

Provides guidelines for the storage of the hydraulic motor.

Standing the motor on a flat surface

Explains how to safely position and store the motor on a flat surface.

Storing for extended periods or in uncontrolled environment

Outlines procedures for long-term storage, including oil filling.

Storing during maintenance

Provides instructions for storing the motor during maintenance periods.

Installation

Unpacking

Details the safe procedure for unpacking the motor and checking for damage.

Installation conditions

Specifies necessary conditions and preparations for installing the motor.

Spline motor at spline shaft

Covers lubrication and tolerances for spline shaft installations.

Coupling motor at plain shaft

Discusses shaft design recommendations for coupling motor installations.

Required tools

Lists essential tools needed for installation.

Assembly tool for CA motor

Describes the specific tool used for mounting the motor onto the shaft.

Product installation

General safety precautions before and during product installation.

Fitting the torque arm on the motor

Instructions for attaching the torque arm to the motor.

Single ended torque arm installation

Details the installation process for single-ended torque arms.

Double ended torque arm installation

Instructions for installing double-ended torque arms.

Mounting of coupling motor

Covers the mounting of the motor using a coupling.

Slipping shaft

Warnings about grease transfer and shaft handling.

Incorrect tightening of shrink disc

Precautions against damaging the motor hollow shaft.

Clamping length

Provides dimensions for shaft clamping length based on motor size.

Vertical mounting of motor

Safety warnings for vertical motor installations.

Tightening of shrink disc

Step-by-step guide for tightening shrink disc screws with specific torque values.

Mounting of spline motor

Instructions for mounting the motor onto a driven shaft using a spline connection.

Mounting of spline motor with torque arm to the driven shaft

Details mounting spline motors with torque arms.

Flange mounting of motor

Instructions for mounting the motor using a flange connection.

Mounting of motor with brake

Steps for mounting motors equipped with an MDA brake.

Mounting of motor with BICA brake

Steps for mounting motors equipped with a BICA brake.

MDA brakes

Safety warnings and procedures for MDA brake systems.

Preloaded springs

Safety information regarding preloaded springs in the brake assembly.

Wrong position of disc set

Warning about correct disc set positioning during assembly.

MDA 5, MDA 7 and MDA 10

Detailed disassembly and assembly procedures for specific MDA brake models.

MDA 14 and MDA 21

Detailed disassembly and assembly procedures for MDA 14 and MDA 21 brakes.

Draining and venting of the motor

Instructions for draining and venting hydraulic fluid from the motor.

Horizontal mounting

Procedures for draining and venting in horizontal motor installations.

Vertical mounting

Procedures for draining and venting in vertical motor installations.

Flushing

Guidelines for flushing the motor case, especially under high temperature conditions.

Hydraulic connections

Details all hydraulic connections and their purposes.

Direction of rotation of motor shaft

Explains how to determine and achieve the correct motor shaft rotation direction.

Commissioning

Commissioning

Pre-commissioning checks and steps before initial start-up.

Oil filling

Step-by-step guide for filling the motor case with hydraulic fluid.

Start of the hydraulic supply

Procedures for starting the hydraulic supply and initial checks.

Re-commissioning after standstill

Steps to recommission the product after a period of inactivity.

Operation

Maintenance and repair

Cleaning and care

Guidelines for cleaning and general care of the hydraulic motor.

Inspections

Procedures and safety precautions for inspecting the motor and system.

Oil inspection

Explains the purpose and methods for oil sampling and analysis.

Maintenance plan

Outlines a periodic maintenance schedule for the hydraulic system and motor.

Maintenance

General maintenance procedures for the hydraulic system.

Filter maintenance

Specifies when and how to change hydraulic system filters.

Oil maintenance

Details the analysis and maintenance procedures for hydraulic oil.

Repair

Information on authorized repair services and use of genuine spare parts.

Spare parts

Guidance on using correct spare parts and where to inquire.

Removal and replacement

Required tools

Lists additional tools needed for removal and replacement operations.

Preparing for removal

Steps to safely prepare the system and motor for removal.

Removing motor

General safety warnings related to motor removal.

Removing the CA spline motor

Step-by-step instructions for removing a CA spline motor.

Removing the CA coupling motor

Step-by-step instructions for removing a CA coupling motor.

Preparing the components for storage or further use

Refers to procedures for storing components after removal.

Disposal

Environmental protection

Guidelines for environmentally responsible disposal of the motor and its components.

Extension and conversion

Troubleshooting

Technical data

Technical data, Hägglunds CA

General reference to comprehensive technical data available in another document.

Hydraulic fluids

Specifies recommended hydraulic fluids and filtration requirements.

Bosch Rexroth Hagglunds CA 50 Specifications

General IconGeneral
BrandBosch
ModelRexroth Hagglunds CA 50
CategoryEngine
LanguageEnglish

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