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Bosch ZWB 35-3 A NG User Manual

Bosch ZWB 35-3 A NG
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Notes on installation and operation
Greenstar – 6721822579 (2021/01)
30
The following anti-freeze fluids and concentrations have been approved:
Table 11 Anti-freeze
Corrosion inhibitors
The following anti-corrosion agents are approved:
Table 12 Corrosion inhibitors
System fluid pH must be maintained between 7 and 8.5 to prevent
system damage.
Use only untreated water to fill the system.
Do not use TSP (tri-sodium phosphate).
Do not use fill water treated with salt bedding type exchangers (ion
exchanger).
Never introduce non-approved boiler treatment or similar additives.
Only use fill water with a hardness below 7 grains.
Filling with chlorinated water is acceptable if chlorine levels are
below 100 ppm.
Do not use inhibitors or other additives unless listed in this
document.
Consult a local water treatment specialist for recommendations if any
of the above is outside the stated ranges.
When using oxygen permeable PEX, the system must be separated
from the boiler by a heat exchanger.
A correctly sized and working expansion vessel must be installed.
Do not exceed the maximum permissible fl ow rate through the boiler.
Excessive flow can cause erosion damage to the heat exchanger.
Eliminate leaks in the system
Continually topping up the system constantly adds oxygen to the
heating water, causing corrosion damage. All system leaks must be
repaired.
Boiler sealer
This boiler is not approved for use with boiler sealer.
LPG
To protect the appliance against high pressure (ANSI/Z223.1/NFPA54
(National fuel gas code) or CAN/CSA B 149.1 (Natural Gas and Propane
installation code)):
Install a pressure regulator with a safety valve.
6.1.2 Other important information
The installation of this boiler must comply with all national and local
code and regulations.
Only operate this boiler with the combined air/flue system
specifically designed and approved for it.
Use only approved venting systems per the manufacturer's
instructions.
Do not dispose of untreated boiler condensate in septic systems.
Inspect the sewer pipes for suitability before disposing of untreated
boiler condensate in them.
Verify with the local authority that disposing of untreated boiler
condensate into public sewer systems is permitted.
6.1.3 Water Supply Pressure
The connection pressure of the water supply must be between 4.35 psi
and 150 psi.
If necessary, install a pressure reducing valve.
For optimum performance it is recommended to keep pressure between
20 to 30 psi.
NOTICE
Damage due to overpressure.
Non-return, backflow prevention devices (including those associated
with water meters) fitted to the incoming water supply can cause a
pressure build up which could damage the boiler and other household
appliances.
Where the incoming water supply has a non-return, backflow
prevention vavle installed, a mini expansion vessel should be
connected to the water supply pipe between the non-return valve and
the boiler.
Chemical Name Concentration
Nalco (Varidos) FSK 22 - 55 %
Fernox Alphi 11 Observe manufacturer's
instructions
Intercool NFP-50 AA 0 - 39 %
Antifrogen N Observe manufacturer's
instructions
NoBurst AL 0 - 55 %
Chemical Name Concentration
Fernox F1 Observe manufacturer's
instructions
Nalco 77381 1 - 2 %
Sentinel X 100 1.1 %

Table of Contents

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Bosch ZWB 35-3 A NG Specifications

General IconGeneral
BrandBosch
ModelZWB 35-3 A NG
CategoryBoiler
LanguageEnglish

Summary

Symbols, Safety, and Product Overview

General Safety Instructions

Crucial safety guidelines and procedures for installation and operation.

Scope of Delivery and Product Details

Lists included components and describes boiler features, layouts, and specifications.

Regulations, Installation Examples, and Operation Notes

Regulations and Installation Examples

Covers compliance with codes, operating limits, and installation scenarios.

Installation and Operation Guidelines

Key notes for system setup, water, antifreeze, and component maintenance.

Electrical Connection and Commissioning

Electrical Connection Procedures

Safety, Heatronic wiring, junction box connections, and accessory wiring.

Commissioning Steps and DHW Temperature Adjustment

Pre-operation checks, startup, and setting domestic hot water temperatures.

Boiler Control Settings, Gas Adjustment, and Flue Gas Testing

Heatronic Boiler Control Settings

Navigating service menus, setting operating modes, and understanding service functions.

Gas Adjustment and Flue Gas Testing

Procedures for gas conversion, combustion optimization, and emissions measurement.

Inspection, Maintenance, and Faults

Inspection and Maintenance Procedures

Detailed steps for routine service, component checks, and cleaning.

Display Readings, Fault Codes, and Troubleshooting

Interpreting display information, resolving errors, and checking sensor data.

Commissioning Log

Appliance Commissioning Record

A form for documenting installation and service details.

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