Name: Club Car 2009 Electric Precedent
Brand: Club Car
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2009ElectricPrecedent

Maintenanceand

ServiceManual

IQSystemandExcelSystemVehicles

ManualNumber103472701

EditionCode0309A00000

Table of Contents5
Section 1 - Safety13
- General Warnings13
Section 2 - Vehicle Specifications17
Section 3 - General Information19
- Serial Number Identification19
- Safety Committee20
- Storage20
  - Preparing the Electric Vehicle for Extended Off-Season Storage21
  - Returning the Stored Electric Vehicle to Service21
Section 4 - Body and Trim23
- Cleaning the Vehicle23
  - Seat23
- Front and Rear Body Repair24
- Front Body25
  - Front Body Removal25
  - Front Body Installation25
- Front Bumper27
- Instrument Panel28
  - Instrument Panel Removal28
  - Instrument Panel Installation28
- Floor Mat and Retainers29
  - Floor Mat Retainer Removal29
  - Floor Mat Retainer Installation29
- Kick Plate and Charger Receptacle Bezel30
  - Kick Plate and Charger Receptacle Bezel Removal30
  - Kick Plate and Charger Receptacle Bezel Installation30
- Rear Body - Two-Passenger Vehicles31
- Rear Body - Four-Passenger Vehicles35
- Canopy - Two-Passenger38
  - Two-Passenger Canopy Removal38
  - Two-Passenger Canopy Installation40
- Canopy - Four-Passenger42
  - Four-Passenger Canopy Removal42
  - Four-Passenger Canopy Installation42
Section 5 - Accelerator and Brake Pedal Group43
- Pedal Group43
Section 6 - Wheel Brake Assemblies49
- General Information49
- Brake Shoe Removal49
- Brake Assembly Cleaning53
- Brake Shoe Installation55
- Brake Cable Equalizer Adjustment58
- Brake Cluster Removal and Installation59
  - Brake Cluster Removal59
  - Brake Cluster Installation59
- Brake Cable Removal and Installation61
  - Brake Cable Removal61
  - Brake Cable Installation62
Section 7 - Steering and Front Suspension65
- General Information65
- Steering Wheel65
  - Steering Wheel Removal65
  - Steering Wheel Installation66
- Steering Column66
  - Steering Column Removal66
  - Steering Column Installation67
- Rack and Pinion68
- Front Suspension74
  - Lubrication74
  - Wheel Alignment74
- Front Suspension Components76
- Front Wheel Bearings and Hubs81
Section 8 - Wheels and Tires83
- General Information83
- Wheels83
  - Wheel Removal83
  - Wheel Installation83
- Tires84
Section 9 - Rear Suspension87
- General Information87
- Shock Absorbers87
  - Shock Absorber Removal and Inspection87
  - Shock Absorber Installation87
- Leaf Springs (Two-Passenger Vehicles)88
  - Leaf Spring Removal (Two-Passenger Vehicles)88
  - Leaf Spring Installation (Two-Passenger Vehicles)89
- Leaf Springs (Four-Passenger Vehicles)90
  - Leaf Spring Removal (Four-Passenger Vehicles)90
  - Leaf Spring Installation (Four-Passenger Vehicles)91
Section 10 - Periodic Maintenance93
- General Warning93
- General Information95
- Periodic Service Schedule95
- Periodic Lubrication Schedule98
Section 11 - Iq System Troubleshooting99
- General Information99
- Wiring Diagrams100
- Troubleshooting105
- Test Procedures111
- Communication Display Module (CDM)133
  - Using the CDM to Retrieve Data from the Onboard Computer134
- CDM Troubleshooting Guide135
Section 12 - Excel System Troubleshooting137
- General Information137
- Wiring Diagrams138
- Troubleshooting143
- Test Procedures149
- Communication Display Module (CDM)171
  - Using the CDM to Retrieve Data from the Onboard Computer172
- CDM Troubleshooting Guide173
Section 13 - Iq Display Module (Iqdm) and Iqdm-Pdiagnostics: Iq System175
- Plugging the Handset into the Vehicle175
- Introductory Display175
- Menu Navigation176
- Monitor Menu178
- Faults Menu181
- Functions Menu187
- Information190
- Programmer Setup191
- IQDM and IQDM-P Handset Troubleshooting192
- Test Procedures193
Section 14 - Iq Display Module (Iqdm) and Iqdm-Pdiagnostics: Excel System197
- Plugging the Handset into the Vehicle197
- Introductory Display198
- Menu Navigation198
- Monitor Menu200
- Faults Menu204
- Functions Menu209
- Information212
- Programmer Setup213
- IQDM and IQDM-P Handset Troubleshooting214
- Test Procedures215
Section 15 - Electrical Components219
- Key Switch219
- Battery Warning Light220
- Forward/Reverse Rocker Switch221
- Electronics Module Cover223
  - Electronics Module Cover Removal223
  - Electronics Module Cover Installation223
- Tow/Run Switch224
- Throttle Position Sensor225
  - Testing the Throttle Position Sensor225
  - Throttle Position Sensor Replacement225
- Reverse Buzzer226
- Electronics Module227
  - Electronics Module Removal227
  - Electronics Module Installation227
- Speed Controller230
- Solenoid231
- Onboard Computer (OBC)232
- Charger Receptacle233
- Headlight Adjustment234
  - Aiming the Headlight Beam234
- Ferrite Beads - CE Mark Vehicles236
Section 16 - Batteries237
- General Information237
- Battery Troubleshooting Chart238
- Battery Testing - 12 Volt239
- Battery Testing - 8 Volt245
- Battery Replacement251
- Battery Care252
- Battery Charger255
- Single Point Watering System (SPWS)258
  - Initial Maintenance of the SPWS259
  - Watering Batteries with the SPWS259
- Battery Storage261
- Charging a Battery Pack that Has Low Voltage261
Section 17 - Battery Charger263
Section 18 - Motor (Model Ej4-4001 and Ej8-4001A)265
- General Information265
- Motor Identification265
- External Motor Testing265
- Motor267
  - Motor Removal267
  - Motor Disassembly268
- Motor Component Testing and Inspection271
- Reconditioning the Motor276
  - Motor Specifications276
- Motor Assembly276
- Motor Installation278
Section 19 - Transaxle (Type G)281
- Lubrication281
- Axle Bearing and Shaft281
  - Axle Shaft281
  - Axle Bearing284
- Transaxle285
  - Transaxle Removal285
- Transaxle Disassembly, Inspection, and Assembly288
  - Transaxle Disassembly and Inspection288
  - Transaxle Assembly290
- Transaxle Installation291
Section 20 - Iq Display Module Programmer (Iqdm-P): Iq System293
- Plugging the Handset into the Vehicle293
- Program Menu294
Section 21 - Iq Display Module Programmer (Iqdm-P): Excel System297
- Plugging the Handset into the Vehicle297
- Program Menu298

Club Car 2009 Electric Precedent User Manual

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Club Car 2009 Electric Precedent Specifications

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Brand	Club Car
Model	2009 Electric Precedent
Category	Golf Cars
Language	English