Name: Club Car Electric Precedent 2008
Brand: Club Car
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2008ElectricPrecedent

Maintenanceand

ServiceManual

IQSystemandExcelSystemVehicles

ManualNumber103373101

EditionCode0907D0309C

Table of Contents5
Section 1 - Safety15
- General Warnings15
Section 2 - Vehicle Specifications19
Section 3 - General Information21
- Serial Number Identification21
- Safety Committee22
- Storage22
  - Preparing the Electric Vehicle for Extended Off-Season Storage23
  - Returning the Stored Electric Vehicle to Service23
Section 4 - Body and Trim25
- Cleaning the Vehicle25
  - Seat25
- Front and Rear Body Repair26
- Front Body27
  - Front Body Removal27
  - Front Body Installation27
- Front Bumper29
- Instrument Panel29
- Floor Mat and Retainers32
  - Floor Mat Retainer Removal32
  - Floor Mat Retainer Installation32
- Kick Plate and Charger Receptacle Bezel33
  - Kick Plate and Charger Receptacle Bezel Removal33
  - Kick Plate and Charger Receptacle Bezel Installation33
- Rear Body - Two-Passenger Vehicles34
- Rear Body - Four-Passenger Vehicles38
- Canopy - Two-Passenger41
  - Two-Passenger Canopy Removal41
  - Two-Passenger Canopy Installation43
- Canopy - Four-Passenger43
  - Four-Passenger Canopy Removal43
  - Four-Passenger Canopy Installation44
Section 5 - Accelerator and Brake Pedal Group47
- Pedal Group47
Section 6 - Wheel Brake Assemblies53
- General Information53
- Brake Shoe Removal53
- Brake Assembly Cleaning57
- Brake Shoe Installation59
- Brake Cable Equalizer Adjustment62
- Brake Cluster Removal and Installation63
  - Brake Cluster Removal63
  - Brake Cluster Installation63
- Brake Cable Removal and Installation65
  - Brake Cable Removal65
  - Brake Cable Installation66
Section 7 - Steering and Front Suspension69
- General Information69
- Steering Wheel69
  - Steering Wheel Removal69
  - Steering Wheel Installation70
- Steering Column70
  - Steering Column Removal70
  - Steering Column Installation71
- Rack and Pinion72
- Front Suspension78
  - Lubrication78
  - Wheel Alignment78
- Front Suspension Components80
- Front Wheel Bearings and Hubs85
Section 8 - Wheels and Tires87
- General Information87
- Wheels87
  - Wheel Removal87
  - Wheel Installation87
- Tires88
Section 9 - Rear Suspension91
- General Information91
- Shock Absorbers91
  - Shock Absorber Removal and Inspection91
  - Shock Absorber Installation91
- Leaf Springs (Two-Passenger Vehicles)92
  - Leaf Spring Removal (Two-Passenger Vehicles)92
  - Leaf Spring Installation (Two-Passenger Vehicles)93
- Leaf Springs (Four-Passenger Vehicles)94
  - Leaf Spring Removal (Four-Passenger Vehicles)94
  - Leaf Spring Installation (Four-Passenger Vehicles)95
Section 10 - Periodic Maintenance97
- General Warning97
- General Information99
- Periodic Service Schedule99
- Periodic Lubrication Schedule101
Section 11 - Iq System Troubleshooting103
- General Information103
- Wiring Diagrams104
- Troubleshooting109
- Test Procedures115
- Communication Display Module (CDM)140
  - Using the CDM to Retrieve Data from the Onboard Computer141
- CDM Troubleshooting Guide141
Section 12 - Excel System Troubleshooting143
- General Information143
- Wiring Diagrams144
- Troubleshooting149
- Test Procedures155
- Communication Display Module (CDM)180
  - Using the CDM to Retrieve Data from the Onboard Computer181
- CDM Troubleshooting Guide181
Section 13 - Iq Display Module (Iqdm) and Iqdm-Pdiagnostics: Iq System183
- Plugging the Handset into the Vehicle183
- Introductory Display184
- Menu Navigation184
- Monitor Menu186
- Field PWM187
- Speed Pulses187
- Foot Input187
- Forward Input188
- Reverse Input188
- Main Cont188
- Key Input188
- Password Tries (IQDM-P Only)188
- 10.3 Transaxle188
- 20+ Speed188
Faults Menu189
- System Faults189
- HW Failsafe191
- KEY SWITCH SRO (Static Return to Off)191
- Throttle Fault 1192
- Speed Sensor192
- Main Welded192
- Main Driver on192
- Main Driver off192
- High Speed Walkaway192
- Main Coil FAULT192
- Field Missing193
- Hpd193
- Proc/Wiring193
- Overvoltage193
- Low Battery Voltage193
- Thermal Cutback193
- Motor Stall193
- Main Dropout193
- Open Armature194
- Incorrect Password (IQDM-P Only)194
- Max Password Tries (IQDM-P Only)194
- Fault History194
- Clearing Fault History194
Functions Menu195
- Get Settings from Controller195
- Write Settings to Controller196
- Reset All Settings197
Information198
- Model Number198
- Serial Number198
- MFG Date198
- Software Version198
Programmer Setup198
- Program198
- Faults199
- Information199
IQDM and IQDM-P Handset Troubleshooting200
Test Procedures201
Section 14 - Iq Display Module (Iqdm) and Iqdm-Pdiagnostics: Excel System205
Plugging the Handset into the Vehicle205
Introductory Display206
Menu Navigation206
- Program (IQDM-P Only)207
- Monitor207
- Faults207
- Functions208
- Information208
- Programmer Setup208
Monitor Menu208
- Speed208
- Throttle209
- Section 15 - Electrical Components227
  - Key Switch227
  - Battery Warning Light228
    - Testing the Battery Warning Light228
- Battery Warning Light Removal228
- Battery Warning Light Installation229
Forward/Reverse Rocker Switch229
- Testing the Forward/Reverse Rocker Switch229
- Forward/Reverse Rocker Switch Removal229
- Forward/Reverse Rocker Switch Installation230
Electronics Module Cover - Style a Battery Configuration231
- Electronics Module Cover Removal231
- Electronics Module Cover Installation231
Electronics Module Cover - Styleb and C Battery Configurations232
- Electronics Module Cover Removal232
- Electronics Module Cover Installation232
Tow/Run Switch - Style a Battery Configuration233
- Testing the Tow/Run Switch233
- Tow/Run Switch Removal233
- Tow/Run Switch Installation234
Tow/Run Switch - Style B and C Battery Configurations234
- Testing the Tow/Run Switch234
- Tow/Run Switch Removal234
- Tow/Run Switch Installation235
Motor Controller Output Regulator (MCOR)235
- Testing the MCOR235
- MCOR Removal235
- MCOR Installation236
Reverse Buzzer236
- Testing the Reverse Buzzer236
- Reverse Buzzer Removal236
- Reverse Buzzer Installation237
Electronics Module - Style a Battery Configuration237
- Electronics Module Removal237
- Electronics Module Installation238
Electronics Module - Style B and C Battery Configurations240
- Electronics Module Removal240
- Electronics Module Installation240
Speed Controller - Style a Battery Configuration243
- Testing the Solid State Speed Controller243
- Speed Controller Removal243
- Speed Controller Installation243
Speed Controller - Style B and C Battery Configurations244
- Testing the Solid State Speed Controller244
- Speed Controller Removal244
- Speed Controller Installation244
Solenoid - Style a Battery Configuration245
- Testing the Solenoid245
- Solenoid Removal245
- Solenoid Installation245
Solenoid - Style B and C Battery Configurations246
- Testing the Solenoid246
- Solenoid Removal246
- Solenoid Installation246
Onboard Computer (OBC) - Style a Battery Configuration247
- Testing the Onboard Computer247
- Onboard Computer Removal247
- Onboard Computer Installation247
Onboard Computer (OBC) - Style B and C Battery Configurations248
- Testing the Onboard Computer248
- Onboard Computer Removal248
- Onboard Computer Installation248
Charger Receptacle249
- Testing the Charger Receptacle249
- Charger Receptacle Inspection249
- Charger Receptacle Removal249
- Charger Receptacle Installation250
Headlight Adjustment251
- Aiming the Headlight Beam251
- Ferrite Beads - CE Mark Vehicles252
Section 16 - Batteries253
- General Information253
- Battery Troubleshooting Chart254
- Battery Testing - 12 Volt255
- Battery Testing - 8 Volt261
- Battery Replacement267
- Battery Care268
- Battery Charger271
- Single Point Watering System (SPWS)274
  - Initial Maintenance of the SPWS275
  - Watering Batteries with the SPWS275
- Battery Storage277
- Charging a Battery Pack that Has Low Voltage277
Section 17 - Battery Charger279
Section 18 - Motor (Model 5Bc59Jbs6390)281
- General Information281
- Motor Identification281
- External Motor Testing281
- Motor283
  - Motor Removal283
- Motor Component Testing and Inspection285
- Reconditioning the Motor289
  - Motor Specifications290
- Motor Assembly290
- Motor Installation292
- Motor Speed Sensor296
Section 19 - Motor (Model Ej4-4001)299
- General Information299
- Motor Identification299
- External Motor Testing299
- Motor300
  - Motor Removal300
  - Motor Disassembly302
- Motor Component Testing and Inspection304
- Reconditioning the Motor309
  - Motor Specifications309
- Motor Assembly309
- Motor Installation311
Section 20 - Transaxle (Type G)315
- Lubrication315
- Axle Bearing and Shaft315
  - Axle Shaft315
  - Axle Bearing318
- Transaxle319
  - Transaxle Removal319
- Transaxle Disassembly, Inspection, and Assembly322
  - Transaxle Disassembly and Inspection322
  - Transaxle Assembly324
- Transaxle Installation325
Section 21 - Iq Display Module Programmer (Iqdm-P): Iq System327
- Plugging the Handset into the Vehicle327
- Program Menu327
Section 22 - Iq Display Module Programmer (Iqdm-P): Excel System331
- Plugging the Handset into the Vehicle331
- Program Menu332

Club Car Electric Precedent 2008 User Manual

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Club Car Electric Precedent 2008 Specifications

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Brand	Club Car
Model	Electric Precedent 2008
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Language	English