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Danfoss VLT 5016 User Manual

Danfoss VLT 5016
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Compact IP 54
VLT 5072 - 5102 380 - 500 V
All enclosure types
VLT 5122-5552 380 - 500 V
VLT
®
5000 Series
MG.51.C5.22 - VLT
p
is a registered Danfoss trademark. 61
Installation

Table of Contents

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Danfoss VLT 5016 Specifications

General IconGeneral
BrandDanfoss
ModelVLT 5016
CategoryDC Drives
LanguageEnglish

Summary

Safety and Warnings

General Safety Precautions

Essential safety information and notes regarding handling the VLT adjustable frequency drive and its components.

Safety Regulations

Key regulations for safe operation, including disconnection from mains and protective earthing.

Warning Against Unintended Start

Precautions to prevent unexpected motor starts due to digital commands, bus commands, or faults.

Technical Specifications

General Technical Data

Covers AC line supply, voltage imbalance, power factor, and various output characteristics for VLT 5000 series.

Electrical Data

Detailed electrical specifications including output current, voltage, power, cable cross-sections, and fuses for various models.

Mechanical Dimensions

Provides dimensional data (A, B, C, D, etc.) in mm for different enclosure types (Bookstyle, Compact) of the VLT 5000 series.

Ambient Temperature Derating

Guidelines for derating output current based on ambient temperature and enclosure type.

Installation and Wiring

Mechanical Installation Guidelines

Instructions for vertical mounting, cooling, and minimum clearance requirements for proper installation.

Electrical Installation - Mains Supply

Details on connecting the three mains phases and safety grounding, including RFI switch usage.

Electrical Installation - Power Cables

Diagrams and guidelines for connecting power cables to different VLT 5000 enclosure types.

EMC Precautions

Best practices for ensuring EMC-correct electrical installation, including cable selection and grounding.

Control Panel and Operation

Control Panel Overview

Description of the Local Control Panel (LCP), its detachable nature, and main functions.

Display Modes and Readouts

Explanation of the LCD display's different read-out states and how to interpret displayed information.

Control Key Functions

Detailed explanation of the functions assigned to each control key on the LCP for parameter setup and operation.

Parameter Configuration

Quick Setup Guide

Step-by-step guide for initial configuration using the Quick Setup menu.

Parameter Selection and Editing

Instructions on how to select and change parameter values using the LCP.

Local and Remote Control Setup

Configuration options for controlling the drive locally via LCP or remotely via terminals or serial port.

Motor Configuration Parameters

Parameters for setting motor characteristics like power, voltage, frequency, current, and speed.

PID Control Settings

Configuration of PID controllers for process and speed control, including proportional, integral, and derivative gains.

Special Functions

Configuration for functions like brake control, overload protection, flying start, and quick discharge.

Serial Communication Setup

Parameters for configuring Modbus RTU protocol, address, baud rate, and telegram profiles.

Troubleshooting and Messages

Motor Troubleshooting Guide

Common issues like motor running unevenly, not running, or not braking, with troubleshooting steps.

Status Messages Explained

Interpretation of various status messages displayed on the LCP, such as 'FREQUENCY HIGH', 'FEEDBACK LOW'.

Warnings and Alarm Codes

Comprehensive list of warnings and alarms, their descriptions, and fault codes for diagnosis.

Application Examples

Conveyor Belt Control Setup

Example programming for controlling a conveyor belt with digital inputs for start/stop and speed.

Pump Control with PID

Example of setting up a PID controller for a ventilation system to maintain a constant temperature.

PID for Speed Control Example

Example programming for VLT 5000 PID speed control for a conveyor belt with encoder feedback.

PID for Torque Control (Open Loop)

Example programming for torque control of a conveyor belt to maintain constant force.

EC/EMC Compliance

General Aspects of EMC Emissions

Discussion on electrical interference, motor cable screening, and reducing noise levels for EMC compliance.

EMC Installation Guidelines

Best practices for ensuring EMC-correct electrical installation, including cable selection and grounding.

CE Labelling Requirements

Explanation of CE labelling purpose and compliance with EU directives for electrical equipment.

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