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1. Allow the tool to reach full speed before touching the
tool to the worksurface.
2. Apply minimum pressure to the work surface, allowing
the tool to operate at high speed. Material removal rate
is greatest when the tool operates at highspeed.
Angle
Fig. I
3. Maintain an appropriate angle between the tool
and work surface. Refer to the chart according to
particularfunction.
Function Angle
Grinding 20˚-30˚
Sanding with Flap Disc 5˚-10˚
Sanding with Backing Pad 5˚-15˚
Wire Brushing 5˚-10˚
4. Maintain contact between the edge of the wheel and
the worksurface.
- If grinding, sanding with flap discs or wire brushing
move the tool continuously in a forward and
back motion to avoid creating gouges in the
worksurface.
- If sanding with a backing pad, move the tool
constantly in a straight line to prevent burning and
swirling of worksurface.
NOTE: Allowing the tool to rest on the work surface without
moving will damage the workpiece.
5. Remove the tool from work surface before turning tool
off. Allow the tool to stop rotating before laying itdown.
CAUTION: Use extra care when working over an
edge, as a sudden sharp movement of grinder may
beexperienced.
Precautions To Take When Working on
a Painted Workpiece
1. Sanding or wire brushing of lead based paint is NOT
RECOMMENDED due to the difficulty of controlling
the contaminated dust. The greatest danger of lead
poisoning is to children and pregnantwomen.
2. Since it is difficult to identify whether or not a paint
contains lead without a chemical analysis, we
recommend the following precautions when sanding
any paint:
Personal Safety
1. No children or pregnant women should enter the work
area where the paint sanding or wire brushing is being
done until all clean up iscompleted.
2. A dust mask or respirator should be worn by all persons
entering the work area. The filter should be replaced
daily or whenever the wearer has difficultybreathing.
NOTE: Only those dust masks suitable for working
with lead paint dust and fumes should be used.
Ordinary painting masks do not offer this protection.
See your local hardware dealer for the proper N.I.O.S.H.
approvedmask.
3. NO EATING, DRINKING or SMOKING should be done in
the work area to prevent ingesting contaminated paint
particles. Workers should wash and clean up BEFORE
eating, drinking or smoking. Articles of food, drink, or
smoking should not be left in the work area where dust
would settle onthem.
Environmental Safety
1. Paint should be removed in such a manner as to
minimize the amount of dustgenerated.
2. Areas where paint removal is occurring should be sealed
with plastic sheeting of 4 milsthickness.
3. Sanding should be done in a manner to reduce tracking
of paint dust outside the workarea.
Cleaning and Disposal
1. All surfaces in the work area should be vacuumed
and thoroughly cleaned daily for the duration of
the sanding project. Vacuum filter bags should be
changedfrequently.
2. Plastic drop cloths should be gathered up and disposed
of along with any dust chips or other removal debris.
They should be placed in sealed refuse receptacles and
disposed of through regular trash pick-upprocedures.
During clean up, children and pregnant women should
be kept away from the immediate workarea.
3. All toys, washable furniture and utensils used by
children should be washed thoroughly before being
usedagain.
Edge Grinding and Cutting (Fig. J)
WARNING: Do not use edge grinding/cutting wheels
for surface grinding applications because these wheels
are not designed for side pressures encountered
with surface grinding. Wheel breakage and injury
mayresult.
CAUTION: Wheels used for edge grinding and cutting
may break or kick back if they bend or twist while
the tool is being used. In all edge grinding/cutting
operations, the open side of the guard must be
positioned away from theoperator.
NOTICE: Edge grinding/cutting with a Type27 wheel
must be limited to shallow cutting and notching—
less than 13mm in depth when the wheel is new.
Reduce the depth of cutting/notching equal to the
reduction of the wheel radius as it wears down. Refer
to the Accessories Chart for more information. Edge
grinding/cutting with a Type 41 wheel requires usage
of a Type 1guard.