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ECR Utica Heating UH15B-K - User Manual

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Models
UH15B-060K
UH15B-095K
UH15B-120K
UH15B-150K
UH15B-175K
UH15B-205K
UH15B-235K
UH15B-K
Cast Iron Gas Fired Boilers
For Forced Hot Water
With Hydrolevel 3200+ Control
INSTALLATION, OPER ATION &
MAINTENANCE MANUAL
Tested For 50 psi
ASME
Working Pressure

For Natural Gas Or Propane
Manufactured by:
ECR International Inc.
2201 Dwyer Avenue, Utica, NY 13501
Tel. 800 253 7900
www.ecrinternational.com
PN 240012809 REV. C [11/15/2020]

Table of Contents

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Summary

Physical Data

Safety Symbols and Warnings

Safety Information

Details on safety symbols, warnings, and hot water scald precautions.

For Your Safety

Recommendations for carbon monoxide detectors and combustible materials.

Locating the Boiler

Installation Requirements

Conformity to codes, vent installation, and protection from water.

Minimum Clearances to Combustible Construction

Specifies minimum clearances for top, front, rear, and sides.

Recommended Clearances for Service

Provides clearance recommendations for servicing and cleaning the boiler.

Boiler Location Considerations

Factors for boiler placement, including temperature, access, and contaminants.

Connecting Supply & Return Piping

Connection Locations

Details on supply, return, drain, and relief valve tapping locations.

Safety Relief Valve Installation

Instructions for installing the safety relief valve and discharge line.

Flush and Rinse System

Procedure for flushing the system to remove sludge.

Water Treatment

Recommendations for water analysis and treatment for optimal system performance.

Supply and Return Requirements

Guidelines for connecting supply and return piping, including bypass piping.

Special Conditions

Addresses specific installation scenarios like freezing, refrigeration systems.

Ventilation & Combustion Air

Requirements

Details on providing adequate air for combustion and ventilation.

Vent System Modification

Removal Of Existing Boiler From Venting System

Procedure for testing common venting systems after boiler removal.

Vent Installation

Check Your Chimney

Ensuring chimney is clean, sized, and in good condition.

Requirements

Vent pipe slope, support, and material requirements.

Chimney Inspection

Verifying chimney construction and conformity to codes.

Vent Pipe

Instructions for connecting vent pipe, including draft hood and fasteners.

Vent Damper Installation & Instructions

Vent Damper

Details on damper installation, placement, and operational checks.

Connecting Gas Service

General

Piping materials, joining methods, and gas supply sizing.

Leak Check Gas Piping

Procedure for pressure testing and leak detection of gas connections.

Electrical

Electrical Wiring

Guidelines for wiring, bonding, and permitted conductors.

Thermostat Installation

Instructions for installing a thermostat, including location and type.

Wiring Diagram

Lighting Instructions

Lighting Procedure For Boiler With Intermittent Pilot System

Procedure for lighting the pilot system on boilers with intermittent ignition.

Operating Instructions For Intermittent Pilot System

Steps for operating the boiler with an intermittent pilot system.

To Turn Off Gas To The Appliance

Instructions on how to safely turn off gas to the appliance.

Normal Sequence of Operation

General

Describes the sequence of operation initiated by thermostat and safety controls.

General Maintenance and Care Instructions

Seasonal Startup

Checks and procedures for starting the boiler at the beginning of the heating season.

Clean Flue Gas Passageways

Step-by-step guide for cleaning the boiler's flue gas passageways.

General Maintenance

Visual inspection of flames, burners, pilot, corrosion, and air flow.

Adjusting Gas Input

Procedure for adjusting the gas input to the boiler for optimal performance.

Ratings & Data - Natural Gas & Propane Gas

Appendix A - Control Module

Installation Environment Considerations

Factors affecting control module performance due to installation environment.

Electrical Connections

Guide for connecting module connectors, circulator harness, and thermostat.

Adjusting Settings

Procedure to enter adjustment mode and modify setpoint/differential.

Display

Explanation of status items and parameters viewable on the control display.

Operation

Describes how the module monitors temperature and controls burner operation.

Boiler High Limit Temperature Controller

Function of the high limit controller and its lockout states.

Troubleshooting

General guide for troubleshooting control module issues and service procedures.

Intermittent Pilot

Checks for ignition system, pilot burner, and spark continuity.

Appendix B - Vent Damper Installation

Damper Installation

Instructions for installing the vent damper, including clearances and position.

Vent Damper

Annual checks for deterioration and operational verification of the vent damper.

Vent Damper Harness - Molex Plugs

Troubleshooting wiring harness and Molex plug connections.

Vent Damper Troubleshooting Guide

Guide to diagnose and solve common vent damper operational problems.

Summary

Physical Data

Safety Symbols and Warnings

Safety Information

Details on safety symbols, warnings, and hot water scald precautions.

For Your Safety

Recommendations for carbon monoxide detectors and combustible materials.

Locating the Boiler

Installation Requirements

Conformity to codes, vent installation, and protection from water.

Minimum Clearances to Combustible Construction

Specifies minimum clearances for top, front, rear, and sides.

Recommended Clearances for Service

Provides clearance recommendations for servicing and cleaning the boiler.

Boiler Location Considerations

Factors for boiler placement, including temperature, access, and contaminants.

Connecting Supply & Return Piping

Connection Locations

Details on supply, return, drain, and relief valve tapping locations.

Safety Relief Valve Installation

Instructions for installing the safety relief valve and discharge line.

Flush and Rinse System

Procedure for flushing the system to remove sludge.

Water Treatment

Recommendations for water analysis and treatment for optimal system performance.

Supply and Return Requirements

Guidelines for connecting supply and return piping, including bypass piping.

Special Conditions

Addresses specific installation scenarios like freezing, refrigeration systems.

Ventilation & Combustion Air

Requirements

Details on providing adequate air for combustion and ventilation.

Vent System Modification

Removal Of Existing Boiler From Venting System

Procedure for testing common venting systems after boiler removal.

Vent Installation

Check Your Chimney

Ensuring chimney is clean, sized, and in good condition.

Requirements

Vent pipe slope, support, and material requirements.

Chimney Inspection

Verifying chimney construction and conformity to codes.

Vent Pipe

Instructions for connecting vent pipe, including draft hood and fasteners.

Vent Damper Installation & Instructions

Vent Damper

Details on damper installation, placement, and operational checks.

Connecting Gas Service

General

Piping materials, joining methods, and gas supply sizing.

Leak Check Gas Piping

Procedure for pressure testing and leak detection of gas connections.

Electrical

Electrical Wiring

Guidelines for wiring, bonding, and permitted conductors.

Thermostat Installation

Instructions for installing a thermostat, including location and type.

Wiring Diagram

Lighting Instructions

Lighting Procedure For Boiler With Intermittent Pilot System

Procedure for lighting the pilot system on boilers with intermittent ignition.

Operating Instructions For Intermittent Pilot System

Steps for operating the boiler with an intermittent pilot system.

To Turn Off Gas To The Appliance

Instructions on how to safely turn off gas to the appliance.

Normal Sequence of Operation

General

Describes the sequence of operation initiated by thermostat and safety controls.

General Maintenance and Care Instructions

Seasonal Startup

Checks and procedures for starting the boiler at the beginning of the heating season.

Clean Flue Gas Passageways

Step-by-step guide for cleaning the boiler's flue gas passageways.

General Maintenance

Visual inspection of flames, burners, pilot, corrosion, and air flow.

Adjusting Gas Input

Procedure for adjusting the gas input to the boiler for optimal performance.

Ratings & Data - Natural Gas & Propane Gas

Appendix A - Control Module

Installation Environment Considerations

Factors affecting control module performance due to installation environment.

Electrical Connections

Guide for connecting module connectors, circulator harness, and thermostat.

Adjusting Settings

Procedure to enter adjustment mode and modify setpoint/differential.

Display

Explanation of status items and parameters viewable on the control display.

Operation

Describes how the module monitors temperature and controls burner operation.

Boiler High Limit Temperature Controller

Function of the high limit controller and its lockout states.

Troubleshooting

General guide for troubleshooting control module issues and service procedures.

Intermittent Pilot

Checks for ignition system, pilot burner, and spark continuity.

Appendix B - Vent Damper Installation

Damper Installation

Instructions for installing the vent damper, including clearances and position.

Vent Damper

Annual checks for deterioration and operational verification of the vent damper.

Vent Damper Harness - Molex Plugs

Troubleshooting wiring harness and Molex plug connections.

Vent Damper Troubleshooting Guide

Guide to diagnose and solve common vent damper operational problems.

ECR Utica Heating UH15B-K Specifications

General IconGeneral
BrandECR
ModelUtica Heating UH15B-K
CategoryBoiler
LanguageEnglish

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