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Copeland Scroll SZV32
Emerson Copeland Scroll SZV32 User Manual
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Cope
l
and Scroll
®
Compr
es
sor Module
Installation, O
pera
tion & Mainten
ance Manual
Model F
amily
SZV32
SZV44
SZ
O44
SZ
O56
2
Table of Contents
Default Chapter
3
Table of Contents
3
Compressor Module Nomenclature
6
I Mportant S Afety I Nformation
7
1 Ntroduction
9
Figure 1 Compressor Module Components
9
The Compressor Module
9
Figure 2 Copeland Scroll ® Compressor Cross Section
10
Figure 3 Typical Compressor Package
10
The Compressor
10
The Compressor Package
10
Inlet and Discharge Pressures
11
Installation Guidelines
11
Required Component-Inlet Gas Scrubber
11
General Installation Guidelines
11
2 Nstallation
11
Table 1 Inlet and Discharge Pressure Limits
11
Ambient Temperature Range
12
Figure 4 Compressor Module Dimensions, In. (MM)
13
Installation Clearance and Dimensions
13
Figure 5 Compressor Module Gas and Oil Flow Diagram and Safety Shutdowns
14
Process and Instrumentation Diagrams (P&Ids)
14
Electrical Controls
15
General Considerations
15
Oil Cooler Fan Control
16
Figure 6 Brushless DC Fan
16
Figure 7 Basic Fan Control System
16
Figure 8 Optional Customer-Installed High Temperature Fan Control System
17
Figure 9 Oil Cooling and Thermal Valve
17
Compressor Module Motor Protection
18
Figure 10 Motor Control
18
Electrical Requirements
19
Figure 11 Typical Compressor Module Electrical Requirements
19
Table 2 Typical Compressor Module Power Supply Requirements
19
Wiring
20
Figure 12 Control Circuit Terminations
20
Figure 13 Power Terminations
20
Initial Startup - Compressor Module
21
Pre-Startup Checklist
21
Post-Startup Checklist
21
3 O Peration
21
Initial Startup - Compressor Package
22
Normal Operation Checklist
22
4 M Aintenance
23
Routine Maintenance
23
Table 3 Maintenance Summary
23
Figure 14 Maintenance Tools
24
Maintenance Tools
24
Checking the Oil Level
25
Oil Level Guidelines - Minimum Speed
25
Oil Level Guidelines - Maximum Speed
25
Oil Capacity and Type
25
Adding and Removing Oil
26
Topping off the Oil Level
26
Changing the Oil
27
Figure 15 Adding or Draining Oil
27
Cleaning the Inlet Screen
29
Figure 16 Gas Inlet Block and Screen
29
Figure 17 Scavenge Line Orifice
29
Servicing the Scavenge Line Orifice
29
Changing the Oil Filter Element
30
Changing the Second-Stage Separator Element
30
Figure 18 Oil Filter Bowl and Element
30
Motor Winding Resistance
31
5 T Roubleshooting
31
Table 4 Troubleshooting
31
Table 5 Motor Winding Resistance
31
Troubleshooting Guide
31
Platform Symptoms Diagnosis
32
Table 6 Platform Troubleshooting Guidelines
32
6 S Pecifications
33
Table 7 Compressor Module Specifications
33
Table 8 Compressor Module Flow, Pressure and Horsepower Data (See Notes 1 - 3*)
35
Appendix A Materialdatasafetysheet
38
Physical Data
38
Safe Handling and Storage
38
Supplier
38
A.6 Fire and Explosion Hazards
39
Fire and Explosion Hazards
39
Health Hazard Data
39
Reactivity Data
39
Spill or Leak Procedures
39
Waste Disposal Methods
39
2006Ssd-75 R4
42
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Emerson Copeland Scroll SZV32 Specifications
General
Brand
Emerson
Model
Copeland Scroll SZV32
Category
Air Compressor
Language
English
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