Emerson Copeland Scroll ZP K6 Series User Manual

1
© 2015 Emerson Climate Technologies, Inc.
AE4-1400 R1
1 to 5 Ton ZP*K6 R-410A Copeland Scroll
™
Compressors
AE4-1400 R2
February 2015
Safety
Safety Instructions .................................................... 2
Safety Icon Explanation ........................................... 2
Instructions Pertaining to Risk of Electrical Shock,
Fire, or Injury to Persons .......................................... 3
Safety Statements ....................................................3
Introduction .................................................................4
Nomenclature ...........................................................4
Application Considerations
Internal Pressure Relief Valve .................................. 4
Discharge Temperature Protection ........................... 4
Heat Pump Protection .............................................. 5
Discharge Line Thermostat ...................................... 5
Air-Conditioning Unit Protection ............................... 5
High Pressure Control .............................................. 5
Shut Down Device .................................................... 5
Motor Overload Protection ....................................... 5
Operating Envelope ................................................. 6
Power Supply ........................................................... 6
Accumulators ...........................................................6
Screens .................................................................... 6
Crankcase Heat-Single Phase ................................. 6
Crankcase Heat-Three Phase .................................. 7
Minimum Run Time .................................................. 7
Reversing Valves .....................................................7
Low Ambient Cut-Out ............................................... 7
Oil Type ....................................................................7
Contaminant Control ................................................ 8
Long Line Sets/High Refrigerant Charge ................. 8
 DischargeMufers ................................................... 8
Air-Conditioning System Suction Line
Noise & Vibration ...................................................8
Mounting Parts ......................................................... 9
Single Phase Starting Characteristics ...................... 9
PTC Start Components ............................................ 9
Electrical Connections .............................................. 9
Deep Vacuum Operation .......................................... 9
Suction & Discharge Fittings ................................... 9
System Tubing Stress ............................................. 9
Three Phase Scroll Electrical Phasing .................. 10
Brief Power Interruptions ....................................... 10
Tandem Compressors ........................................... 10
Maximum Tilt Angle ............................................... 10
Application Tests
Application Summary.............................................10
Continuous Floodback Test ................................... 11
Field Application Test ............................................ 11
Assembly Line Procedures
Installing the Compressor ..................................... 11
Suction Funnel ...................................................... 12
Assembly Line Brazing Procedure ........................ 12
Pressure Testing ................................................... 12
Assembly Line System Charging Procedure ......... 12
High Potential (AC Hipot) Testing .......................... 12
Final Run Test ....................................................... 13
Unbrazing System Components ........................... 13
Service Procedures
Copeland Scroll Functional Check ........................ 13
Compressor Replacement After Motor Burn ......... 14
Start Up of a New or Replacement Compressor .... 14
Figures & Tables
R410A Scroll Operating Envelope ......................... 15
Oil Dilution Chart ................................................... 16
Time Delay Wiring ................................................. 17
Compressor Electrical Connection ........................ 17
Crankcase Heater ................................................. 18
Scroll Suction Tube Brazing .................................. 19
How a Scroll Works.. ............................................. 20
Suction Funnel Diagram ........................................ 21
Field Application Test ............................................ 22
 DesignCongurations ........................................... 22
Compressor Refrigerant Charge Limits... .............. 22
Compressor Accessories ...................................... 23
TABLE OF CONTENTS
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Emerson Copeland Scroll ZP K6 Series Specifications

General

Brand	Emerson
Model	Copeland Scroll ZP K6 Series
Category	Air Compressor
Language	English