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Emerson Micro Motion 5700 Configuration And Use Manual
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Configuration and Use Manual
MMI-20025166, Rev AC
March 2019
Micro Motion
®
Model 5700 Transmitters with
Configurable Outputs
Configuration and Use Manual
2
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1 Before You Begin
7
About this Manual
7
Communications Tools and Protocols
7
Related Documents
7
Power up the Transmitter
9
Check Meter Status
9
Chapter 2 Quick Start
9
Commissioning Wizards
10
Make a Startup Connection to the Transmitter
10
Set the Transmitter Clock
10
Set the Transmitter Addresses and Tags
11
View the Licensed Features
12
Set Informational Parameters
12
Characterize the Meter (if Required)
13
Sample Sensor Tags
14
Flow Calibration Parameters (FCF, FT)
15
Density Calibration Parameters (D1, D2, K1, K2, FD, DT, TC)
15
Verify Mass Flow Measurement
16
Verify the Zero
16
Chapter 3 Introduction to Configuration and Commissioning
19
Security and Write Protection
19
USP Security
19
Lock or Unlock the Transmitter
20
Enable or Disable the Service Port
21
Set the HART Lock
22
Enable or Disable Software Write-Protection
22
Configure Security for the Display
23
Work with Configuration Files
24
Save a Configuration File Using the Display
24
Save a Configuration File Using Prolink III
25
Load a Configuration File Using the Display
27
Load a Configuration File Using Prolink III
28
Restore the Factory Configuration
29
Replicate a Transmitter Configuration
29
Chapter 4 Configure Process Measurement
31
Configure Sensor Flow Direction Arrow
31
Configure Mass Flow Measurement Unit
32
Define a Special Measurement Unit for Mass Flow
33
Configure Flow Damping
34
Configure Mass Flow Cutoff
35
Effect of Flow Damping on Volume Measurement
35
Interaction between Flow Damping and Ma Output Damping
35
Effect of Mass Flow Cutoff on Volume Measurement
36
Interaction between Mass Flow Cutoff and Ma Output Cutoff
36
Configure Volume Flow Measurement for Liquid Applications
37
Options for Volume Flow Measurement Unit for Liquid Applications
38
Define a Special Measurement Unit for Volume Flow
39
Configure Volume Flow Cutoff
40
Interaction between Volume Flow Cutoff and Mao Cutoff
40
Configure Gas Standard Volume (GSV) Flow Measurement
41
Configure Volume Flow Type for Gas Applications
41
Configure Standard Gas Density
42
Configure Gas Standard Volume Flow Measurement Unit
42
Options for Gas Standard Volume Flow Measurement Unit
43
Define a Special Measurement Unit for Gas Standard Volume Flow
43
Configure Gas Standard Volume Flow Cutoff
45
Configure Density Measurement
46
Options for Density Measurement Unit
46
Configure Density Damping
47
Configure Density Cutoff
48
Configure Temperature Measurement
48
Effect of Density Damping on Volume Measurement
48
Interaction between Density Damping and Ma Output Damping
48
Configure Temperature Damping
49
Options for Temperature Measurement Unit
49
Configure Pressure Measurement Unit
50
Effect of Temperature Damping on Process Measurement
50
Configure Velocity Measurement Unit
51
Options for Pressure Measurement Unit
51
Options for Velocity Measurement Unit
52
Chapter 5 Configure Process Measurement Applications
53
Set up the API Referral Application
53
Enable the API Referral Application Using the Display
53
Configure API Referral Using the Display
54
Set up the API Referral Application Using Prolink III
58
Configure API Referral Using Prolink III
59
Set up the API Referral Application Using the Field Communicator
63
Configure API Referral Using the Field Communicator
63
Set up Temp/Pressure Data for API Referral Using Field Communicator
65
API Tables Supported by the API Referral Application
69
Process Variables from the API Referral Application
70
Set up Concentration Measurement
71
Requirements for Matrices
71
Methods to Load a Matrix File
71
Requirements for Derived Variables
72
Derived Variables and Net Flow Rate
72
Derived Variables Based on Specific Gravity
72
Optional Tasks in Setting up Concentration Measurement
72
Set up Concentration Measurement Using the Display
73
Load a Concentration Matrix from a USB Drive Using the Display
73
Load a Concentration Matrix from the SD Card Using the Display
75
Set up Temperature Data for CM Using the Display
76
Modify Matrix Names and Labels Using the Display
78
Modify Extrapolation Alerts for Concentration Measurement
78
Select the Active Concentration Matrix Using the Display
79
Set up Concentration Measurement Using Prolink III
79
Load a Concentration Matrix Using Prolink III
80
Set Reference Temperature Values for Specific Gravity
81
Set up Temperature Data for Concentration Measurement
82
Modify Matrix Names and Labels Using Prolink III
84
Modify Extrapolation Alerts for CM Using Prolink III
84
Select the Active Concentration Matrix Using Prolink III
85
Set up Concentration Measurement Using the Field Communicator
85
Load a Concentration Matrix from the Transmitter's SD Card
86
Provide Temperature Data for Concentration Measurement
87
Modify Matrix Names and Labels Using the Field Communicator
90
Select the Active Concentration Matrix Using the Field Communicator
90
Configure the Batching Application
91
Configure Global Batching Parameters Using the Display
91
Configure Global Batching Parameters Using Prolink III
92
Configure Global Batching Parameters Using the Field Communicator
94
Configure Batch Resets
95
Configure Batch Presets Using the Display
95
Configure Batch Presets Using Prolink III
96
Configure Batch Presets Using the Field Communicator
97
Configure a DO for Valve Control Using the Display
98
Configure a DO for Valve Control Using Prolink III
99
Configure a DO for Valve Control Using the Field Communicator
100
Configure AOC Using the Display
101
Configure AOC Using Prolink III
102
Configure AOC Using the Field Communicator
102
Chapter 6 Configure Advanced Options for Process Measurement
105
Configure Response Time
105
Detect and Report Two-Phase Flow
105
Detect Two-Phase Flow Using Sensor Diagnostics
106
Configure Flow Rate Switch
107
Configure Events
108
Configure a Basic Event
108
Configure an Enhanced Event
109
Configure Totalizers and Inventories
110
Options for Enhanced Event Action
110
Default Settings for Totalizers and Inventories
113
Configure Logging for Totalizers and Inventories
113
Configure Process Variable Fault Action
114
Options for Process Variable Fault Action
115
Chapter 7 Configure Device Options and Preferences
119
Configure the Transmitter Display
119
Configure the Language Used on the Display
119
Configure the Process Variables Shown on the Display
119
Configure the Number of Decimal Places Shown on the Display
120
Configure a Two-Line Display Screen
120
Default Configuration for Display Variables
120
Turn on and Turn off Automatic Scrolling through the Display Variables
121
Configure the Display Backlight
122
Configure Totalizer and Inventory Control
124
Configure the Transmitter's Response to Alerts
125
Configure Fault Timeout
128
Alerts, Conditions, and Configuration Options
129
Configuration Error
129
Configuration Warning
129
Core Low Power
129
Drive over Range
130
Electronics Failed
130
Event Active
130
Extreme Primary Purpose Variable
130
Function Check Failed or Smart Meter Verification Aborted
131
Function Check in Progress
131
Output Fixed
131
Output Saturated
132
Process Aberration
132
Security Breach
133
Sensor Being Simulated
133
Sensor Failed
133
Sensor-Transmitter Communication Error
133
Tube Not Full
134
Chapter 8 Integrate the Meter with the Control System
135
Configure the Transmitter Channels
135
Configure an Ma Output
137
Configure Ma Output Source
137
Options for Ma Output Source
138
Configure Lower Range Value and Upper Range Value for the Ma Output
139
Configure Ma Output Direction
140
Effect of Ma Output Direction on an Ma Output
141
Configure Ma Output Cutoff
143
Configure Ma Output Damping
144
Interaction between Ma Output Cutoff and Process Variable Cutoffs
144
Configure Ma Output Fault Action
145
Interaction between Ma Output Damping and Process Variable Damping
145
Options for Mao Fault Action and Mao Fault Level
146
Configure the Ma Input
147
Configure Ma Input Assignment
147
Configure Lower Range Value and Upper Range Value for the Ma Input
148
Configure Ma Input Damping
148
Configure Frequency Output Source
149
Options for Frequency Output Source
150
Configure Frequency Output Scaling
151
Calculate Frequency from Flow Rate
151
Configure Frequency Output Direction
152
Configure Frequency Output Mode (Dual-Pulse Mode)
153
Configure Frequency Output Fault Action
154
Options for Frequency Output Mode
154
Configure the Frequency Input
155
Options for Frequency Output Fault Action
155
Configure Frequency Input Assignment
156
Configure Frequency Input Scaling
156
Configure the K Factor
157
Configure a Discrete Output
158
Options for Discrete Output Source
159
Configure Discrete Output Polarity
160
Configure Discrete Output Fault Action
161
Configure Discrete Input Action
162
Configure Discrete Input Polarity
163
Chapter 9 Configure Digital Communications
165
Configure HART Communications
165
Configure HART Variables (PV, SV, TV, QV)
166
Options for HART Variables
166
Configure Burst Communications
168
Configure HART Burst Messages
168
Configure HART Trigger Mode
169
Configure HART Event Notification
170
Configure Modbus Communications
171
Bit Structure of Double-Precision Bytes
173
Chapter 10 Configure, Wire, and Use a Printer for Tickets
175
Ticket Types
175
Wire the Printer
176
Configure the Printer
177
Ticket and Heading Parameters
178
Batch Ticket Configurable Parameters
178
Transfer Ticket Configurable Parameters
178
Configure a Discrete Input or Discrete Event
179
Header Lines
179
Print a Batch Ticket
180
Print a Standard Ticket
180
Batch Ticket Contents
181
Print a Transfer Ticket
182
Transfer Ticket Contents
182
MMI-20025166 March
183
Chapter 11 Complete the Configuration
185
Test or Tune the System Using Sensor Simulation
185
Sensor Simulation
186
Save the Transmitter Configuration to a Backup File
187
Enable or Disable Software Write-Protection
187
View Process and Diagnostic Variables
189
Chapter 12 Transmitter Operation
189
View and Acknowledge Status Alerts
190
Effect of Sensor Flow Direction Arrow on Digital Communications
190
Read Totalizer and Inventory Values
191
Start, Stop, and Reset Totalizers and Inventories
192
Chapter 13 Operation Using the Batcher
195
Run a Batch
195
Perform AOC Calibration
197
Use Smart Meter Verification (SMV)
199
Run an SMV Test
199
Chapter 14 Measurement Support
199
View SMV Test Results
202
Understanding SMV Results
203
Set up SMV Automatic Execution
204
Production Volume Reconciliation (PVR)
206
Transient Bubble Remediation (TBR)
206
Transient Mist Remediation (TMR)
206
Use PVR, TBR, and TMR
206
Zero the Meter
207
Terminology Used with Zero Verification and Zero Calibration
208
Set up Pressure Compensation
209
Set up Pressure Compensation Using the Display
210
Set up Pressure Compensation Using Prolink III
212
Configure Pressure Compensation Using the Field Communicator
214
Validate the Meter
216
Alternate Method for Calculating the Meter Factor for Volume Flow
217
Perform a (Standard) D1 and D2 Density Calibration
218
Perform a D1 and D2 Density Calibration Using Prolink III
219
Perform a D1 and D2 Density Calibration Using the Field Communicator
220
Adjust Concentration Measurement with Trim Offset
221
Adjust Concentration Measurement with Trim Slope and Trim Offset
222
Set up Energy Flow
224
Configure PWL
225
Piecewise Linearization (PWL) for Calibrating Gas Meters
225
Install a New Transmitter License
227
Chapter 15 Maintenance
227
Upgrade the Transmitter Firmware
228
Using a USB Drive with the Display
228
Reboot the Transmitter
229
Using the USB Service Port and Prolink III
229
Battery Replacement
230
Chapter 16 Log Files, History Files, and Service Files
231
Generate History Files
231
Historian Data and Log
232
SMV History and SMV Log
234
Totalizer History and Log
235
Read Contract Totals
236
Generate Service Files
237
Configure Contract Totals into the Totalizer History Log
237
Alert History and Log
238
Configuration Audit History and Log
240
Assert History and Log
242
Security Log
242
Status LED and Device Status
245
API Referral Problems
245
Extrapolation Alert Is Active/Inaccurate Referred Density Reading
245
Chapter 17 Troubleshooting
245
Batch Problems
246
Batch will Not Start
246
Valve Does Not Operate
246
Valve Operation Is Backwards
246
Concentration Measurement Problems
247
Significantly Incorrect CM after Loading Matrix
247
Ts Batchrepeatnotsatis
247
Density Measurement Problems
248
Erratic Density Reading
248
Inaccurate CM Reading
248
Inaccurate Density Reading
249
Unusually High Density Reading
249
Discrete Input Problems
250
No Discrete Input
250
Unusually Low Density Reading
250
Discrete Output Problems
251
Loop Test Failed
251
No Discrete Output
251
Discrete Output Readings Reversed
252
Erratic Non-Zero Flow Rate at No-Flow Conditions
252
Flow Indication at no Flow Conditions or Zero Offset
252
Flow Measurement Problems
252
Erratic Non-Zero Flow Rate When Flow Is Steady
253
Inaccurate Flow Rate
254
Frequency Input Problems
255
Frequency Output Problems
255
No FO
255
Consistently Incorrect FO Measurement
256
Erratic FO
257
FO Goes in and out of Fault Conditions
257
Ma Input Problems
257
Ma Input Value Consistently Wrong
257
Ma Input Value Slightly Inaccurate
258
Milliamp Output Problems
258
No Mao
258
Constant Mao
259
Mao below 4 Ma
259
Consistently Incorrect Ma Measurement
260
Mao Consistently out of Range
260
Mao Correct at Lower Current, but Incorrect at Higher Current
261
Mao Goes in and out of Fault Conditions
261
Status Alerts, Causes, and Recommendations
261
[002] RAM Error (Core Processor)
261
[003] Sensor Failed
262
[005] Mass Flow Rate Overrange
262
[008] Density Overrange
263
[009] Transmitter Initializing/ Warming up
263
[010] Calibration Failed
263
[016] Sensor Temperature (RTD) Failure
264
[017] Sensor Case Temperature (RTD) Failure
264
[018] EEPROM Error (Transmitter)
265
[019] RAM Error (Transmitter)
265
[020] Calibration Factors Missing
266
[021] Incorrect Sensor Type
266
[022] Configuration Database Corrupt
267
[024] Program Corrupt (Core Processor)
267
[026] Sensor/Transmitter Communications Failure
268
[028] Core Process Write Failure
268
[030] Incorrect Board Type
268
[031] Low Power
269
[033] Insufficient Pickoff Signal
269
[034] Smart Meter Verification Failed
270
[035] Smart Meter Verification Aborted
270
[100] Ma Output 1 Saturated
270
[101] Ma Output 1 Fixed
270
[102] Drive Overrange
271
[103] Configuration Warning
271
[104] Calibration in Progress
272
[105] Two-Phase Flow
272
[110] Frequency Output X Saturated
272
[111] Frequency Output 1 Fixed
273
[113] Ma Output 2 Saturated
273
[114] Ma Output 2 Fixed
273
[115] External Input Error
273
[116] Temperature Overrange (API Referral)
274
[117] Density Overrange (API Referral)
274
[118] Discrete Output 1 Fixed
274
[119] Discrete Output 2 Fixed
275
[120] Curve Fit Failure (Concentration)
275
[121] Extrapolation Alert (Concentration)
275
[122] Discrete Output 3 Fixed
275
[123] Pressure Overrange (API Referral)
276
[131] Smart Meter Verification in Progress
276
[132] Sensor Simulation Active
276
[138] TBR Active
276
Batch Time out
277
Batcher Not Configured
277
Clock Failure
277
Core Processor Update Failed
277
Enhanced Event X Active
278
Event X Active
278
Frequency Input Saturated
278
Frequency Output 2 Fixed
279
Frequency Output 2 Saturated
279
Ma Input Failure or Outside Range
279
Ma Output 3 Fixed
280
Ma Output 3 Saturated
280
Moderate Two Phase Flow
280
No Permanent License
280
Paper out
281
Password Not Set
281
SD Card Failure
281
SD Card Full
282
Severe Two Phase Flow
282
Time Not Entered
282
Transmitter Software Update Failed
282
Perform a Core Processor Resistance Test
283
Verification of Ma Output 1 Failed
283
Watchdog Error
283
Core Processor Terminals Inside the Transmitter Junction Box
284
Removing the Cover of the Junction Box
284
Check Batch Total against Scale Reading
285
Check the Cutoffs
286
Check the Direction Parameters
286
Check the Drive Gain
286
Check for Internal Electrical Problems
287
Check Frequency Output Fault Action
287
Check Frequency Output Mode
288
Check HART Burst Mode
288
Check HART Communications
288
Check the Scaling of the Frequency Output
288
Locate a Device Using the HART 7 Squawk Feature
290
Wiring and Power to Test Terminals
290
Check Grounding
291
Perform Loop Tests Using the Display
291
Perform Loop Tests Using Prolink III
293
Perform Loop Tests Using the Field Communicator
295
Check Lower Range Value and Upper Range Value
297
Check Ma Output Fault Action
297
Trim an Ma Output Using the Display
298
Trim Ma Output Using Prolink III
298
Check the Pickoff Voltage
299
Trim Ma Outputs Using the Field Communicator
299
Check for Radio Frequency Interference (RFI)
300
Check Power Supply Wiring
300
Check the Sensor Coils
301
Check the Printing
303
Using Sensor Simulation for Troubleshooting
303
Check for Two-Phase Flow (Slug Flow)
304
Temperature Measurement Problems
304
Velocity Measurement Problems
305
Appendix A Using the Transmitter Display
309
Components of the Transmitter Display
309
Access and Use the Display Menus
310
Optical Switches
311
Navigation Arrows
312
Security Prompts
312
Numeric Values and Character Strings
312
Prolink III Features and Functions
315
Appendix B Using Prolink III with the Transmitter
315
Basic Information about Prolink III
315
Connect with Prolink III
316
Connection Types Supported by Prolink III
316
Make a Service Port Connection from Prolink III to the Transmitter
317
Service Port Inside Transmitter Wiring Compartment
318
Make a Modbus/Rs-485 Connection from Prolink III to the Transmitter
319
Connection over Network
321
Make a HART/RS-485 Connection from Prolink III to the Transmitter
322
Connection to Transmitter Terminals
323
Make a Hart/Bell 202 Connection from Prolink III to the Transmitter
325
Connection to Ma Output Terminals
326
Externally Powered Ma Output: Maximum Loop Resistance
327
Connection over Local Loop
328
Connection over Multidrop Network
330
Appendix C Using a Field Communicator with the Transmitter
333
Basic Information about the Field Communicator
333
Connect with the Field Communicator
334
Field Communicator Connection to Transmitter Terminals
335
Field Communicator Connection to Local HART Loop
335
Field Communicator Connection to Multidrop Network
336
Valid Combinations for Channel Configuration
337
Appendix D Channel Combinations
337
Rules for Channel Combinations
337
Standard Matrices for the Concentration Measurement Application
341
Appendix E Concentration Measurement Matrices, Derived Variables, and Process Variables
341
Derived Variables and Calculated Process Variables
342
Appendix F Environmental Compliance
345
Rohs and WEEE
345
Appendix G Example Tickets
347
Print Examples
347
Batch (NTEP) Tickets
348
Batch (OIML) Tickets
349
Appendix H Software History (NAMUR Recommendation NE53)
351
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Emerson Micro Motion 5700 Specifications
General
Brand
Emerson
Model
Micro Motion 5700
Category
Transmitter
Language
English
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