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Emerson Rosemount TCL User Manual
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Manual
LIQ-MAN-TCL-1056, Rev E
July 2017
Rosemount
™
TCL
Total Chlorine System with Rosemount 1056 Transmitter
2
Table of Contents
Default Chapter
5
Table of Contents
5
Chapter 1 Description and Specifications
9
Features
9
Specifications
10
Ordering Information and Accessories
13
Chapter 2 Principles of Operation
17
Principles of Operation
17
Chapter 3 Installation
19
Unpacking and Inspection
19
Installation
19
General Information
19
Install the Transmitter
19
Install the Sample Conditioning Enclosure
21
Install the Sensor
24
Chapter 4 Wiring
27
Prepare Transmitter Conduit Openings
27
Provide Power to the Sample Conditioning System
27
Make Power, Alarm, Output, and Sensor Connections in the Transmitter
28
Power
28
Analog Output Wiring
29
Alarm Wiring
30
Sensor Wiring
30
Apply Power to the Transmitter and Complete Quick Start
32
Chapter 5 Startup
35
Prepare the Reagent
35
Zero the Sensor
36
Start Sample Flow
36
Begin Operation and Calibrate the Sensor
36
Chapter 6 Display and Operation
37
Display
37
Keypad
38
Programming the Transmitter - Tutorial
40
Security
42
How the Security Code Works
42
Assigning Security Codes
42
Bypassing Security Codes
42
Using Hold
43
Purpose
43
Using the Hold Function
43
Configuring the Main Display
44
Chapter 7 Programming the Transmitter
47
General
47
Default Settings
47
Configuring, Ranging, and Simulating Outputs
49
Purpose
49
Definitions
49
Procedure - Configure Outputs
50
Procedure - Ranging Outputs
51
Procedure - Simulating Outputs
52
Configuring Alarms and Assigning Setpoints
54
Purpose
54
Definitions
54
Procedure - Configuring Alarms and Assigning Setpoints
56
Procedure - Simulating Alarms
58
Procedure - Synchronizing Timers
59
Configuring the Measurement
60
Purpose
60
Definitions
60
Procedure - Configuring the Measurement
60
Configuring Temperature Related Settings
61
Purpose
61
Definitions - Chlorine
62
Procedure - Configuring Temperature Related Settings
62
Configuring Security Settings
63
Purpose
63
Procedure - Configuring Security Settings
64
Resetting the Transmitter
64
Purpose
64
Procedure - Resetting the Transmitter
65
Chapter 8 Digital Communications
67
Chapter 9 Calibration
69
Introduction
69
Calibrating Temperature
69
Purpose
69
Procedure
69
Calibrating Total Chlorine
71
Purpose
71
Procedure - Zeroing the Sensor
73
Procedure - Calibrating the Sensor
75
Calibrating Analog Outputs
77
Purpose
77
Procedure
77
Chapter 10 Maintenance
79
Transmitter
79
Total Chlorine Sensor
80
General
80
Cleaning the Membrane
80
Replacing the Membrane
80
Replacing the Electrolyte Solution and Membrane
81
Sample Conditioning System
82
Reagent
82
Sample and Reagent Tubing
83
Replacing Sample Tubing
84
Peristaltic Pump Tubing
85
Replacing the Air Pump
88
Replacing the Air Pump Diaphragm and Check Valves
90
Chapter 11 Troubleshooting
93
Overview
93
Using the Diagnostic Feature
93
Troubleshooting When a Fault Message Is Showing
94
Main Board CPU, Main Board Factory Data, and Main Board User Data Errors
94
Hardware Error
95
Sensor Board Unknown, Sensor Board HW (Hardware) or SW (Software) Mismatch, or Sensor Board Not Communicating
95
Sensor Incompatible
95
Sensor CPU Error
95
Sensor RTD Open
96
Sensor 1 Not Detected
96
Sensor Factory Data, Sensor Board User Data, and Sensor EEPROM Write Errors
96
Sensor ADC Error
96
Sensor RTD out of Range
96
Troubleshooting When a Warning Message Is Showing
97
Sensor Need Factory Cal
97
Sensor Negative Reading
97
Sensor RTD Sense Open
97
Sensor Temperature High or Low
98
Troubleshooting When no Error Message Is Showing
98
Zero Current Is too High
99
Zero Current Is Unstable
99
Sensitivity Is Low or Readings Are Low
99
Process Readings Are Erratic or Wander
101
Readings Drift
102
Readings Are too High
102
Temperature was more than 3 °C Different from Transmitter
102
Current Output Is too Low
102
Alarm Relays Don't Work
102
Simulating Inputs
103
Simulating Temperature
103
General
103
Simulating Temperature
104
Chapter 12 Return of Material
107
Return of Material
107
Other manuals for Emerson Rosemount TCL
Reference Manual
74 pages
User Manual
88 pages
4
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Emerson Rosemount TCL Specifications
General
Brand
Emerson
Model
Rosemount TCL
Category
Measuring Instruments
Language
English
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