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Rosemount 1195
Emerson Rosemount 1195 User Manual
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Installation and
Operation Manual
Pr
oPlate
®
Flo
wme
ter
Mass
Pr
oPlate
®
Flowmeter
Model 1195 Integral Orifice
00809-0100-4686
English
Rev. FA
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1
15
Introduction
15
How to Use this Manual
15
Safety Messages
15
Installation Flowchart and Checklist
16
Section 2
19
Hardware Installation
19
Mounting
19
Bypass Manifold
20
Remote Connectors
20
Straight Pipe Lengths
20
Gaskets
20
Wetleg Seal Liquid
20
Transmitter Orientation
22
Model 1195 Integral Orifice
19
Proplate/ Mass Proplate Flowmeter
22
Safety Messages
22
Receiving and Inspection
24
Proplate/ Mass Proplate Configurations
24
Structural Limitations
24
Functional Limitations
25
Straight Run Requirements
25
Environmental Considerations
25
Access Requirements
25
Process Flange Orientation
25
Housing Rotation
25
Terminal Side of Electronics Housing
26
Circuit Side of Electronics Housing
26
Proplate Orientation
26
Hardware Installation
26
Safety Messages
26
Model 1195 Integral Orifice
27
Model 1195 Configurations
27
Liquid Service in a Horizontal Pipe
27
Gas Service in a Horizontal Pipe
27
Steam Service in a Horizontal Pipe
28
Liquid Service in a Vertical Pipe
28
Gas Service in a Vertical Pipe
29
Steam Service in a Vertical Pipe
29
Proplate Flowmeter
30
Proplate Configurations
30
Liquid Service in a Horizontal Pipe
30
Gas Service in a Horizontal Pipe
31
Steam Service in a Horizontal Pipe
31
Liquid Service in a Vertical Pipe
32
Gas Service in a Vertical Pipe
32
Steam Service in a Vertical Pipe
32
Mass Proplate Flowmeter
33
Mass Proplate Configurations
33
Liquid Service in a Horizontal Pipe
33
Gas Service in a Horizontal Pipe
34
Steam Service in a Horizontal Pipe
34
Liquid Service in a Vertical Pipe
35
Gas Service in a Vertical Pipe
35
Steam Service in a Vertical Pipe
36
Remote Mounting Connections Only
36
Valves and Fittings
38
Impulse Piping
38
Equipment Required
40
Tools Required
40
Supplies Required
40
Instrument Manifolds
40
Location for the Electronics
42
Liquid Service up to 450°F (232°C)
42
(See Page 2-25 for Liquid Service above 450°F.)
42
Recommended Location
42
Alternate Location
42
Gas Service
42
Recommended Location
43
Alternate Location
43
Steam or Liquid Service above 450°F (232°C)
43
Horizontal Pipes
44
Vertical Pipes
44
Mounting Brackets
44
Mounting Bolts
44
Bolt Installation
44
Section 3
47
Field Wiring and Electrical Considerations
47
Proplate Flowmeter
47
Wiring Diagrams (Field Hook-Up)
47
Electrical Considerations
48
Power Supply (4-20Ma Electronics)
48
Wiring
49
Hazardous Locations
49
Grounding the Signal Wiring
49
Grounding the Proplate Case
49
Environmental Considerations
50
Access Requirements
50
Process Flange Orientation
50
Housing Rotation
50
Terminal Side of the Electronics Housing
50
Circuit Side of the Electronics Housing
50
Exterior of the Electronics Housing
50
Cover Installations
50
Safety Messages
47
Hazardous Locations
51
Field Installation Equipment
52
Field Wiring (Power and Signal)
52
Install Electrical Grounds
53
Field Wiring Ground
53
Ground the Electronics Case
53
Mass Proplate Flowmeter
51
Electrical Considerations
51
Power Supply
51
Load Limitations
51
Section 4
55
Commissioning
55
Safety Messages
55
Commissioning Direct Mount Proplates/ Mass Proplates
56
Liquid Service
56
Gas Service
56
Steam Service
57
Commissioning Remote Mounted Flowmeters
58
Valve Identification
58
Zero the Electronics
59
Check for System Leaks
59
5-Valve Manifolds
60
Calibrate Out" Temperature Effects
60
Zero or Wet Calibration
61
Remote Mount Commissioning
58
Commissioning
61
Liquid Service below 450°F (232°C)
62
For 5-Valve Manifolds Only
62
Gas Service
63
For 5-Valve Manifolds Only
63
Steam Service or Liquid Service above 450°F (232°C)
64
For 5-Valve Manifolds Only
64
Section 5
65
Electronics Functions
65
Safety Messages
65
Commissioning the Flowmeter on the Bench
66
Failure Mode Alarm
66
Failure Mode Alarm Vs. Saturation Output Values
66
Alarm and Saturation Values for Flowmeters
67
Set to Burst Mode
67
Alarm Level Verification
68
Flowmeter Security
68
Commissioning the Proplate with a HART-Based Communicator
69
Setting the Loop to Manual
69
Wiring Diagrams (Bench Hook-Up)
69
Wiring Diagrams (Field Hook-Up)
70
Review Configuration Data
70
Check Output
70
Process Variables
71
Sensor Temperature
71
Proplate Flowmeter
65
Basic Setup
71
Set Output
72
Rerange
73
Damping
76
LCD Meter Options
76
Detailed Setup
76
Local Span and Zero Control
76
Diagnostics and Service
77
Transmitter Test
77
Loop Test
77
Calibration
78
Calibration Overview
80
Deciding Which Trim Procedure to Use
81
Sensor Trim
82
Analog Output Trim
84
Advanced Functions
85
Saving, Recalling, and Cloning Configuration Data
85
Burst Mode
86
Multidrop Communication
86
Mass Proplate Flowmeter
88
Safety Messages
88
Bench Configuration and Calibration
89
Write Protect and Failure Mode Alarm Jumpers
89
Failure Mode Alarm Vs. Saturation Output Values
90
Section 6
91
Install the Mass Proplate Engineering Assistant Software
91
Safety Messages
91
Using the Mass Proplate Engineering Assistant Software
91
Installation Procedure
92
Minimum Equipment and Software
92
Connect a Personal Computer to a Mass Proplate
95
Menu Structure
97
Menu Categories
98
File
98
Setup
98
Transmitter
98
Maintenance
98
Diagnostics
98
View
98
Help
98
Procedure Outlines
98
Bench Configuration (Standard)
98
Bench Calibration Procedure
99
Field Calibration Procedure
99
Automatic Error Messages
100
Engineering Assistant (EA) Software Screens
100
Screen Components
100
Status Bar Codes
101
Hot Keys
101
Path Name Convention
101
Cancel Buttons
101
Fast Keys
101
Toolbar
102
Setup Screens
102
Setup Compensated Flow (Gas Configuration)
102
Setup Compensated Flow (Steam Configuration)
106
Setup Compensated Flow (Liquid Configuration)
110
Setup Compensated Flow (Natural Gas Configuration)
113
Gross Versus Detail Characterization
113
Setup Compensated Flow (Natural Gas Flowchart)
114
Setup Compensated Flow (Natural Gas Procedure)
116
Detail Characterization Method
117
Gross Characterization Method #1
117
Gross Characterization Method #2
118
Setup Units
121
Setup Damping
122
Setup Device Info
123
Setup EA Default Units U.S. Units Si/Metric Units
123
Transmitter Screens
124
Transmitter Disconnect
124
Transmitter HART Output Connect
124
Change Address
124
Change Connection
125
Transmitter HART Output Burst Mode
125
Transmitter HART Output Communication Configuration
126
Transmitter Units
127
Transmitter Damping
127
Transmitter Device Info
128
Transmitter Send Config
129
Transmitter Recv Config
129
Range Limits Note
130
Maintenance Screens
130
Maintenance Privileges
130
Maintenance Sensor Trim
130
Sensor Trim Procedure (for Bench Calibration)
131
Sensor Trim Procedure (for Field Calibration)
133
Recall Factory Trim Settings Procedure
134
Maintenance Analog Output Range Values
135
Maintenance Analog Output Trim
136
Maintenance Change Passwords
137
Medium Level Passwords
138
System Administrator
138
Maintenance Enable/Disable Security
138
Maintenance Process Temperature Mode
139
Diagnostics Screens
140
Diagnostics Read Outputs
140
Diagnostics Device Info
141
Module Info
141
Diagnostics Device Info Identification Info
141
Diagnostics Test Calculation
142
Diagnostics Loop Test
144
Diagnostics Master Reset
144
Diagnostics Error Info
144
Miscellaneous EA Selections
145
View Toolbar
145
View Status Bar
145
Help
145
Section 7
147
LCD Meter
147
Installing the Meter
148
For Use with Shrouded Electronics Board
148
For Use with Non-Shrouded Electronics Board
148
Diagnostic Messages
150
Error
150
Fail
150
Fail Module
150
Fail Elect
151
Fail Config
151
Warnings
151
Fpres Limit
151
P/T Limit
151
Curr Fixed
151
Curr Saturd
151
Loop Test
151
Xmtr Info
152
Operation
152
Zero Pass
152
Zero Fail
152
Span Pass
152
Span Fail
152
Local Dsbld
152
Write Protct
152
LCD Meter Options
147
Safety Messages
147
General
153
Orifice Plate Removal
153
Return of Materials
153
Orifice Plate Inspection
154
Orifice Plate Reinstallation
154
Section 9
155
Safety Messages
155
Troubleshooting
155
Remove the Flowmeter from Service
156
Remove the Electronics Board
157
Remove the Terminal Block
157
Remove the Sensor Module from the Electronics Board
158
Attach the Sensor Module to the Electronics Housing Block
159
Attach the Electronics Board
160
Install the Terminal Block
161
Returning Rosemount Products And/Or Materials
161
RTD Troubleshooting
162
Replacing an RTD
162
Section 10
164
Model 1195 Integral Orifice
164
Specifications and Reference Data
164
Ordering Information
164
Functional Specifications
164
Service and Flow Range
164
Operating Process Temperature Limits
164
Maximum Working Pressure
164
Physical Specifications
164
Materials of Construction
164
Assembly Process Connections
165
Bore Sizes
165
Available Pipe Lengths
166
Transmitter Connections
166
Transmitter Fill
166
Orifice Type
166
Weight
166
Torque Values of Standard Bolts
167
Straight Pipe Requirements
167
Proplate Flowmeter
169
Ordering Information
169
Functional Specifications
169
Service
169
Pipe Sizes
169
Output
169
Power Supply
169
4-20Ma Load Limitations
169
Temperature Limits
169
Damping
170
Turn-On Time
170
Humidity Limits
170
Performance Specifications
170
Stability
170
Time Response (Electronics Only)
170
Vibration Effect
170
Power Supply Effect
170
RFI Effect
170
Ambient Temperature Effect Per 50°F (28°C)
170
Mounting Position Effect
171
Physical Specifications
171
Electrical Considerations
171
Process-Wetted Parts
171
Non-Wetted Parts
171
Approvals Pending
172
Hazardous Locations Certifications
172
Mass Proplate Flowmeter
173
Ordering Information
173
Functional Specifications
173
Service
173
Pipe Sizes
173
Absolute/Gage Sensor
173
Temperature Sensor Ranges
173
Output
174
Power Supply
174
Load Limitations
174
Temperature
174
Damping
174
Turn-On-Time
174
Humidity Limits
174
Performance Specifications
175
Differential Pressure Ambient Temperature Effect Per 50°F (28°C)
175
Static Pressure Effects
175
Stability
175
Absolute/Gage Pressure Ambient Temperature Effect Per 50°F (28°C)
175
Process Temperature Ambient Temperature Effect Per 50°F (28°C)
175
Physical Specifications
175
Electrical Considerations
175
Process-Wetted Parts
175
Non-Wetted Parts
176
Approvals Pending
176
Hazardous Locations Certifications
176
APPENDIX A Proplate Flowmeter
182
HART Communicator
182
Safety Messages
182
Connections and Hardware
185
Communicator Keys
187
Action Keys
187
Function Keys
187
Alphanumeric and Shift Keys
187
Data Entry
188
Fast Key Sequences
189
Fast Key Sequence Conventions
189
Fast Key Sequence Example
189
Menus and Functions
189
Main Menu
189
Online Menu
190
Diagnostic Messages
190
Mass Proplate Flowmeter
193
Safety Messages
194
Connections and Hardware
196
Communicator Keys
198
Action Keys
199
ON/OFF Key
199
Directional Keys
199
HOT Key
199
Function Keys
200
Alphanumeric and Shift Keys
200
Data Entry
200
Fast Key Sequences
201
Fast Key Sequence Conventions
201
Fast Key Sequence Example
201
Menus and Functions
201
Main Menu
201
Online Menu
202
Diagnostic Messages
202
Model 1195 Integral Orifice
207
Appendix B
208
Proplate Flow Meter Model P95
208
Appendix C
218
Data Sheets
218
Approvals Pending
220
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Emerson Rosemount 1195 Specifications
General
Brand
Emerson
Model
Rosemount 1195
Category
Measuring Instruments
Language
English
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