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MG 100
Epiroc MG 100 User Manual
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MG
100, 200, 300, 400, 500, 800, 1000, 1500, 1800, 2300, 2700
Safety and operating instructions
Multi grapple
© Construction Tools GmbH | 3390 5237 01 | 2020-03-27
Original Instructions
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
6
About These Safety and Operating Instructions
6
2 Safety Instructions
7
Signal Words
7
Qualification
8
Intended Use
8
Use Other than Intended
8
Protective Equipment
9
Carrier, Precautions
9
Transport, Precautions
9
Hydraulic Installation, Precautions
10
Media/Consumables, Precautions
10
Explosion and Fire, Precautions
11
Electrical Shock, Precautions
11
Falling Stones, Precautions
11
Emissions, Precautions
12
Handling Machines, Precautions
12
Changes to the Hydraulic Attachment, Precautions
12
Environmental Pollution, Precautions
12
3 Overview
13
Equipment Description
13
Function
13
Signs / Labels
13
Name Plate
14
Applications
14
Guarantee
14
Removing the Packaging
15
Scope of Delivery
15
4 Transport
16
Transport Using a Crane
16
Transport Using a Forklift Truck
17
Transport Using a Truck
17
5 Installation
18
Media/Consumables
18
Mineral Hydraulic Oil
18
Non-Mineral Hydraulic Oil
18
Grease
18
Manufacturing the Adapter Plate
19
Installing the Adapter Plate
19
Attaching the Hydraulic Attachment to the Carrier
20
Mechanical Mounting Aspects
20
Making the Hydraulic Connections
21
Removing the Hydraulic Attachment from the Carrier
22
Dismantling the Hydraulic Connections
22
Mechanical Disassembly
22
Removing the Adapter Plate
22
6 Operation
23
Preparations before Starting
23
Switching the Hydraulic Attachment on and off
24
Functional Test
24
Correct Operation
25
Demolishing Masonry
25
Sorting and Loading
25
Continuous Water Spraying
25
High Ambient Temperature
26
Low Ambient Temperature
26
Prohibited Operation
26
Suspended Load
26
Unsafe Base
26
Non-Load Bearing Suspended Ceilings
27
Working Position
27
Use over the Chain
27
Moving the Carrier
27
Moving the Boom
27
Turning the Hydraulic Attachment
28
Extending the Bucket Cylinder
28
Pulling
28
Lifting/Transporting with Lifting Gear
28
Hammering
29
Moving Objects
29
Abrupt Movements
29
Cylinder End Positions
30
Use under Water
30
7 Maintenance
31
Maintenance Schedule
32
Depressurising the Hydraulic System
33
Lubrication
33
Lubricating the Four Point Bearing
34
Checking the Hydraulic Attachment and Adapter Plate for Cracks
34
Checking Hydraulic Attachment for Wear
34
Checking Hydraulic Lines
35
Checking Bolted Connections
35
Checking the Adapter Plate Bolts for Wear
35
Checking and Cleaning the Hydraulic Oil Filter of the Carrier
35
Checking the Hinge Pin Locking Facilities
35
Retightening the Screws on the Rotation Mechanism Housing and Live Ring
36
Bolt Connections / Tightening Torques
37
8 Troubleshooting
39
The Multi Grapple Does Not Work
39
The Closing Power of the Multi Grapple Is Insufficient
39
The Multi Grapple Cannot be Rotated
39
Operating Temperature too High
39
Oil Leaks from Hydraulic Ports
40
Insufficient Lubrication
40
9 Repair
41
Sending in the Hydraulic Attachment for Repairs
41
10 Storage
42
Multi Grapple
42
Grease Cartridges
42
11 Disposal
43
Multi Grapple
43
Hydraulic Hoses
43
Hydraulic Oil
43
Cutter Grease and Grease Cartridges
43
12 Technical Specifications
44
Mg 100, Mg 200, Mg 300
44
Mg 400, Mg 500
45
Mg 800, Mg 1000, Mg 1500
46
Mg 1800, Mg 2300, Mg 2700
47
13 EC Declaration of Conformity (EC Directive 2006/42/EC)
48
4
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Epiroc MG 100 Specifications
General
Brand
Epiroc
Model
MG 100
Category
Industrial Equipment
Language
English
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