EXPERT GRILL XGS236178263001

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Summary

Important Safety Information

General Safety Warnings and Precautions

Safety guidelines covering usage, location, fuel, maintenance, and modifications.

Specific Safeguards for Safe Operation

Detailed safety points on handling hot coals, fire prevention, and component safety.

Grill Components and Assembly Tools

Parts Identification

Lists all individual parts of the grill with their corresponding codes for identification.

Hardware List

Details the screws, nuts, and washers required for assembling the grill.

Tools Required for Assembly

Specifies the tools that are not included but necessary for the assembly process.

Step-by-Step Assembly Instructions

Attaching Lid Components

Instructions for attaching the lid handle and lid air vent to the grill lid.

Attaching Grill Legs

Procedure for securing the legs to the bottom bowl of the grill.

Attaching Air Dampers

Guide on how to attach the air damper components to the main body.

Inserting Grids

Instructions for placing the charcoal grid and cooking grid into the grill.

Attaching the Lid

Final step detailing how to place the lid onto the assembled grill.

Operating and Maintaining Your Grill

First Use Preparation

Steps for preparing the grill for its initial cooking session, including heat cleaning.

Lighting Instructions and Charcoal Usage

Guidance on safely lighting the charcoal and arranging it for cooking.

Turning Off and Ash Disposal

Procedures for safely extinguishing charcoal and disposing of ashes.

Controlling and Minimizing Flare-ups

Tips on managing flare-ups during cooking and preventing excessive grease fires.

Cleaning and Care Procedures

Instructions for cleaning grill surfaces and general maintenance before and after use.

Storage Guidelines

Recommendations for storing the grill, whether indoors or outdoors.

Limited Warranty Information

Warranty Coverage Details

Details the terms, duration, and conditions of the product's limited warranty.

Exclusions and Limitations

Outlines what is not covered by the warranty and disclaimers of other warranties.

Summary

Important Safety Information

General Safety Warnings and Precautions

Safety guidelines covering usage, location, fuel, maintenance, and modifications.

Specific Safeguards for Safe Operation

Detailed safety points on handling hot coals, fire prevention, and component safety.

Grill Components and Assembly Tools

Parts Identification

Lists all individual parts of the grill with their corresponding codes for identification.

Hardware List

Details the screws, nuts, and washers required for assembling the grill.

Tools Required for Assembly

Specifies the tools that are not included but necessary for the assembly process.

Step-by-Step Assembly Instructions

Attaching Lid Components

Instructions for attaching the lid handle and lid air vent to the grill lid.

Attaching Grill Legs

Procedure for securing the legs to the bottom bowl of the grill.

Attaching Air Dampers

Guide on how to attach the air damper components to the main body.

Inserting Grids

Instructions for placing the charcoal grid and cooking grid into the grill.

Attaching the Lid

Final step detailing how to place the lid onto the assembled grill.

Operating and Maintaining Your Grill

First Use Preparation

Steps for preparing the grill for its initial cooking session, including heat cleaning.

Lighting Instructions and Charcoal Usage

Guidance on safely lighting the charcoal and arranging it for cooking.

Turning Off and Ash Disposal

Procedures for safely extinguishing charcoal and disposing of ashes.

Controlling and Minimizing Flare-ups

Tips on managing flare-ups during cooking and preventing excessive grease fires.

Cleaning and Care Procedures

Instructions for cleaning grill surfaces and general maintenance before and after use.

Storage Guidelines

Recommendations for storing the grill, whether indoors or outdoors.

Limited Warranty Information

Warranty Coverage Details

Details the terms, duration, and conditions of the product's limited warranty.

Exclusions and Limitations

Outlines what is not covered by the warranty and disclaimers of other warranties.

This document is the Owner's Manual for the Expert Grill Outdoor Charcoal Barbecue Grill, Model No. XGS236178263001 / CBT2203W. It provides comprehensive instructions for assembly, operation, maintenance, and safety, ensuring proper and safe use of the appliance.

Function Description:

The Expert Grill is an outdoor charcoal barbecue grill designed for residential use. Its primary function is to cook food using charcoal as a fuel source. It features a lid, cooking grid, charcoal grid, and a bottom bowl to contain the charcoal and ashes. The grill is equipped with air vents and dampers to control airflow and heat, allowing for versatile cooking. It is explicitly designed for outdoor use only and should not be used as a heater or for indoor cooking due to the risk of toxic carbon monoxide fumes and asphyxiation.

Important Technical Specifications:

Model Numbers: XGS236178263001 / CBT2203W
Fuel Type: High-grade plain charcoal, charcoal/wood mixture, lump charcoal, or cooking wood. (Do NOT use charcoal pre-treated with lighter fluid, gasoline, kerosene, or alcohol for lighting).
Maximum Charcoal Weight: 0.7 kgs
Minimum Clearance to Combustible Construction: 36 inches (91.4 cm) from sides and back.
Outdoor Use Only: Must be used outside any enclosure, with a minimum 10-foot (3.05 m) clearance from walls, structures, or buildings.
Parts List:
- Lid Handle (C1903-010)
- Lid Air Vent Handle (B0106-D00) - 3 pcs
- Lid Air Vent (B0105-F00)
- Lid (C2203-010)
- Brand Plate (B0109-LBA) - Pre-assembled
- Cooking Grid (C1903-030)
- Charcoal Grid (C1903-040)
- Air Damper (C2203-020) - 2 pcs
- Bottom Bowl (C1903-050)
- Leg (C1903-060) - 4 pcs
Hardware:
- Step Screw (M5x10 SS) - 3 pcs
- Screw (M6x20 Nickel Plated) - 4 pcs
- Wing Nut (M5 Nickel Plated) - 3 pcs
- Wing Nut (M6 Nickel Plated) - 2 pcs
- Washer (Ø5.5 Aluminum) - 3 pcs
- Large Washer (Ø18 Aluminum) - 6 pcs
- Washer (Ø22 Heat Resistant) - 4 pcs
Tools Required for Assembly (Not Included): #2 Phillips Head Screwdriver (1 pc)
Assembly Time: Approximately 13 minutes (typical).

Usage Features:

Assembly: The manual provides detailed, step-by-step instructions for assembly, recommending a smooth, crack-free surface and hand-tightening hardware before final tightening.
First Use: Before initial cooking, the grill should be operated for at least 15 minutes with the lid closed to "heat clean" internal parts and dissipate manufacturing oils and odors.
Lighting: Instructions emphasize opening the lid and vents, ensuring the bottom bowl is empty, arranging charcoal on the charcoal grid, and lighting according to fuel package instructions. It warns against adding lighting fluid to hot coals.
Heat Control: Air dampers are used to control airflow, which in turn regulates the heat level.
Turning Off: Charcoal should be allowed to extinguish completely. Water should NOT be used to extinguish the charcoal, as it can be dangerous and cause damage.
Flare-up Control: The manual advises trimming excess fat from meats, cooking high-fat meats indirectly, and ensuring the grill is on a hard, level, non-combustible surface to minimize flare-ups. In case of a grease fire, the lid should be closed to let the fire burn out, and water should never be used. Fire extinguishing materials (type BC dry chemical extinguisher, dirt, sand, or baking soda) should be readily accessible.
Safety Warnings: Numerous warnings are provided throughout the manual, including:
- California Proposition 65 warning regarding exposure to carbon black.
- Dangers of leaving the appliance unattended, especially when cooking fatty meats.
- Strictly for outdoor use only, away from combustible materials, structures, and in non-explosive atmospheres.
- Prohibition of using gasoline, kerosene, or alcohol for lighting.
- Warning against altering the grill, as it voids the warranty and can be dangerous.
- Caution against touching hot metal parts without protective gear.
- Importance of not leaning over the grill when lighting.
- Never leaving a lit grill unattended and keeping children and pets away.
- Not moving the grill when in use.
- Always placing the grill on a hard, non-combustible level surface.
- Not removing ashes until completely extinguished.
- Not placing fuel directly into the bottom of the grill or allowing charcoal to rest on the grill walls to prevent damage.
- Using a meat thermometer to ensure food is cooked to a safe temperature.
- Wearing protective gloves during assembly and when handling hot components.

Maintenance Features:

Regular Cleaning: The grill should be thoroughly cleaned and inspected on a regular basis. All cleaning and maintenance should be performed when the grill is cool and ashes are properly disposed of.
Cleaning Surfaces:
- Wait for the grill to fully cool.
- Wipe surfaces with a mild dishwashing detergent or baking soda mixed with water.
- For stubborn stains, use a citrus-based degreaser and a nylon scrubbing brush.
- Rinse with water and allow to air dry.
Prohibited Cleaning Methods: Do NOT clean any grill part in a self-cleaning oven, as extreme heat will damage the finish. Abrasive cleaners and oven cleaner should not be used.
Before Each Use: Ensure the grill area is clear of combustible materials, gasoline, and other flammable vapors and liquids. Check that air vents are free of debris and ash.
Storage:
- Wait for the grill to fully cool and clean all surfaces.
- If storing indoors, cover the grill and store in a cool, dry place.
- If storing outdoors, cover the grill with a grill cover for protection from weather.
Warranty: A one-year limited warranty covers defects in material and workmanship for all parts from the date of purchase, provided the product is assembled, maintained, and operated according to instructions. The warranty does not cover failures due to accident, abuse, misuse, alteration, improper installation, maintenance, or service by unauthorized parties, nor does it cover cosmetic damage like scratches, dents, discoloration, rust, or weather damage. The warranty is limited to repair or replacement of defective parts.