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Ford F650 User Manual
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Component
Lubrication
type
V
iscosity
/
Ambient
temperature
/
Notes
Equivalent
Ford
part
name
/
number
Spicer
(non-
synchronized)
(lubricants
are
listed
in
order
of
preference)
Petroleum
oil:
Engine
oil
API-SL
or
API-CF
(MIL-L-2104E
or
MIL-L-46152E)
SAE
50:
above
0°F
(–18°C)
—
SAE
40:
below
0°F
(–18°C)
—
Mineral
gear
oil:
API-GL-1
(rust
and
oxidation
inhibited)
(EP
gear
oils
are
not
acceptable)
SAE
90:
above
0°F
(–18°C)
—
SAE
80:
below
0°F
(–18°C)
—
Synthetic
oil:
Synthetic
Engine
Oil
meeting
MIL-L-2104E
or
MIL-L-46152E,
API-SL
or
API-CF
CD
SAE
50:
All
temperatures
—
2006
F-650/750
(f67)
Supplement
USA
(fus)
Maintenance
and
Specifications
223
222
224
Table of Contents
Default Chapter
1
Table of Contents
1
Introduction
4
Safety and Environment Protection
5
Warning Symbols in this Guide
5
Warning Symbols on Your Vehicle
5
Protecting the Environment
5
Service Data Recording
6
Cell Phone Use
7
Vehicle Symbol Glossary
8
Federal Highway Administration Regulation
10
Entering, Exiting And/Or Climbing on this Vehicle
10
Vehicle Inspection Guide
11
Engine Compartment (with Engine Stopped)
11
Engine Starting (Parking Brake Applied)
13
Front of Vehicle
16
Front Suspension
17
Front Brakes
17
Front Wheels
18
Driver/Fuel Area
18
Underbody of Vehicle
19
Rear of Vehicle
19
Tractor-Coupling System
20
Rear Springs
20
Rear Brakes
21
Rear Wheels
21
Trailer
22
Instrument Cluster
23
Check Suspension
23
Service Engine Soon
23
Warning and Control Lights
23
Warning Lights and Chimes
23
Brake Reserve System Warning
24
Brake System Warning Light
24
Stop Engine
24
Traction Control
25
Wait to Start
25
Water in Fuel
25
Anti-Lock Brake System
26
Differential Lock
26
Parking Brake Warning
26
Trailer ABS Brake System
26
Check Trans (Allison Automatic Transmission Only)
27
High Beams
27
Range Inhibit
27
Turn Signal
27
Gauges
28
Headlamps on Warning Chime
28
Odometer
28
Tachometer & Speedometer
28
Engine Coolant Temperature Gauge
29
Transmission Temperature Gauge (if Equipped, Automatic Transmission Only)
29
Trip Odometer
29
Battery Voltage Gauge
30
Engine Oil Pressure Gauge
30
Hourmeter (if Equipped)
30
Air Filter Restriction Gauge
31
Air Pressure Gauge
31
Fuel Gauge
31
Entertainment Systems
33
Audio Systems
33
AM/FM Stereo (if Equipped)
33
Satellite Compatible AM/FM Stereo In-Dash Single CD/MP3 Radio (if Equipped)
34
Seek
35
Text
35
Mute
35
Bass
35
Select
36
Balance
36
Menu
36
Shuffle
36
Folder
37
FF (Fast Forward)
37
SAT (if Equipped)
37
Memory Presets
37
Com (Compression)
38
Scan
38
Cat/Tune
38
CD Slot
38
Premium Satellite Compatible AM/FM Stereo/Cassette/Single CD/Mp3—Late Availability (if Equipped)
39
CD Eject
39
Tape Eject
40
Tape 1–2/CD
40
Repeat
41
Text/Sel
41
Memory Preset Buttons
42
Tune/Cat
43
Band
43
Cassette Door
43
Power/Volume
43
Premium Satellite Compatible AM/FM Stereo In-Dash Six CD/MP3 Radio (if Equipped)
44
Ej
45
Load
47
CD
47
General Audio Information
48
Radio Frequencies
48
Radio Reception Factors
48
Cassette/Player Care
48
CD/CD Player Care
49
Climate Controls
50
Heater Only System (if Equipped)
50
Operating Tips
50
To Aid in Side Window Defogging/Demisting in Cold Weather
50
Manual Heating and Air Conditioning System (if Equipped)
51
Max A/C
51
Lights
53
Daytime Running Lamps (DRL) (if Equipped)
53
Headlamp Control
53
High Beams/Flash-To-Pass
53
Aiming the Headlamps
54
Panel Dimmer Control
54
Turn Signal Control
54
Bulb Replacement
55
Exterior Bulbs
55
Interior Lamps
55
Map Lamps (if Equipped)
55
Replacing Headlamp Bulbs
55
Replacing Front Parking Lamp/Turn Signal/Side Marker Bulbs
56
To Remove the Parking Lamp/Turn Signal Bulbs
56
Replacing Brake/Tail/Rear Turn Signal/Back-Up/License Plate Lamp Bulbs
57
Replacing Front Clearance and Identification Lamp Bulbs
57
To Change the Cab Marker Bulbs
57
Driver Controls
58
Windshield Wiper/Washer Control
58
Tilt Steering
58
Steering Wheel Adjustment
58
Auxiliary Power Point
59
Power Windows (if Equipped)
59
One Touch down
60
Window Lock
60
Power Side View Mirrors (if Equipped)
61
To Adjust Your Mirrors
61
Heated Outside Mirrors (if Equipped)
62
Fold-Away Mirrors
63
Speed Control (if Equipped)
63
To Turn Speed Control on
63
To Turn Speed Control off
64
To Set a Speed
64
To Set a Higher Set Speed
65
To Set a Lower Set Speed
65
To Disengage Speed Control
66
To Return to a Previously Set Speed
66
Locks and Security
67
Keys
67
Power Door Locks (if Equipped)
67
Seating and Safety Restraints
68
40/20/40 Split Bench Seat (if Equipped)
68
Recline Seat (if Equipped)
68
Using the Manual Lumbar Support
69
Easy-Aire Seat (if Equipped)
69
Adjusting the Front Power Seat (if Equipped)
71
Air-Ride Seat (if Equipped)
72
Heated Seats (if Equipped)
73
Rear Flip-Up Seat (if Equipped)
73
Flipping-Up the Seat
73
Returning the Seat to Horizontal Position
73
Safety Restraints Precautions
74
Combination Lap and Shoulder Belts
75
Vehicle Sensitive Retractor
76
Front Safety Belt Height Adjustment
76
Lap Belts
77
Safety Belt Warning Light and Indicator Chime
78
Conditions of Operation
78
Beltminder
79
One-Time Disable
81
Deactivating/Activating the Beltminder Feature
81
Safety Belt Extension Assembly
82
Safety Belt Maintenance
82
Safety Restraints for Children
83
Children and Safety Belts
83
Child Booster Seats
84
When Children Should Use Booster Seats
84
Types of Booster Seats
85
The Importance of Shoulder Belts
86
Safety Seats for Children
86
Child and Infant or Child Safety Seats
86
Installing Child Safety Seats with Combination Lap and Shoulder Belts
88
Attaching Safety Seats with Tether Straps
90
Tether Anchorage Hardware
90
Driving
91
Starting
91
Positions of the Ignition
91
Starting the Engine
91
Cold Weather Operation
93
Winter Fronts
94
Hot Weather Operation
94
Starting a Turbocharged Engine with the Vehicle on a Steep Grade
94
Engine Shutdown
95
Restarting after Running out of Fuel
95
General Operating Instructions
95
Backing up
96
Parking Your Vehicle
96
Driving through Water
96
Engine Automatic Shutdown Warning Light or Chime (if Equipped)
97
General Brake Information
97
If Brakes Do Not Grip Well
98
Hydraulic Brakes (if Equipped)
98
Hydromax Brake Booster System
98
Parking Brake
100
Power Park (Air-Operated Parking Brake) Option (if Equipped)
101
Applying the Parking Brake
101
Releasing the Parking Brake
102
Parking Brake Light Illumination Due to Low Air Pressure
102
Parking Brake Warning System
102
Releasing Spring Manually
103
Air Brakes (if Equipped)
104
General Air Brake Information
104
Air Chamber Stroke Indication
105
Cam Brakes-Automatic Slack Adjusters
105
Emergency Air Brake
105
Air Brake Reservoir Draining
105
Parking Brake Control (Knob)
107
Releasing Spring Brake with Air Pressure
107
Releasing Spring Brake Manually
108
Exhaust Brake (if Equipped)
109
Operation
110
Starting Engine
110
Driving Downhill
110
Exhaust Brake Operating Characteristics
111
Trailer Brake Hand Control (if Equipped)
112
Trailer Air Supply and Parking Brake Modular Controls (if Equipped)
113
Initial Charge
114
Normal Driving Position
115
System Park
115
Trailer Charge
116
Automatic Application
116
Actuation of Trailer Park (Emergency) or Tractor Bobtail Position
117
Anti-Lock Brake System (ABS)
117
ABS Warning Lamp
117
Using ABS
118
Traction Control (if Equipped)
118
Air Suspension Dump Switch (if Equipped)
119
Tractor-Trailer Connections
120
Connecting and Disconnecting a Trailer with Air Suspension
120
Suspension Conversions
120
Automatic Transmission Operation (if Equipped)
121
Allison 2500 Automatic Transmission
121
Allison 2200 Automatic Transmission with Park Pawl Feature
121
Allison 3000 Series Electronic World Transmission (WT)
122
Torque Lock
122
Allison 3000 Series Push-Button Shifter
123
Automatic Transmission Operating Temperatures
123
Engaging the Clutch
123
Clutch Brake (Vehicles Equipped with a Non-Synchronized Transmission)-Vehicle Stationary
124
Double-Clutch Procedures-Vehicles Equipped with a Non-Synchronized Transmission
124
Manual Transmission Operation (if Equipped)
125
Driving Hints
125
Shifting with a Synchronized & Non-Synchronized Transmission
126
Operating the Eaton FS-4205A and FS-5205A 5–Speed Transmissions
126
To Go Forward
126
To Go Backward
126
Operating the Eaton FS–5406A, FS–5406N, FS–6406A and FS–6406N 6-Speed Transmissions
127
Operating the Spicer ES56-7B and ES066-7B 7-Speed Transmissions
127
Operating the Eaton 8908LL 10-Speed Transmission
128
Operating the Eaton 9210B 10–Speed Transmissions
130
Power Take-Off (PTO) Operation
131
Vehicles Equipped with an Allison Automatic Transmission (Except 3000 Series Applications and Vehicles Equipped with a Caterpillar Engine)
131
PTO Operation with Vehicle Stationary
131
PTO Operation While Vehicle Is Moving
131
Vehicles Equipped with an Allison 3000 Series Automatic Transmission
132
Vehicles Equipped with a Caterpillar Engine
132
Vehicles Equipped with a Manual Transmission
132
Rear Axle Information
132
Rear Axles with Locking or Limited-Slip Differentials
133
Driver-Controlled Differential Lock
133
Axle Conversions
134
Two-Speed Rear Axle (if Equipped)
134
Axle Shifting
135
Manual Transmissions
135
Automatic Transmissions
135
Split-Shifting (Combined Axle and Transmission Shift-Manual Transmissions Only)
136
Ratio Extender Use
136
Maximum Vehicle Loading
136
Unloaded or Lightly Loaded Vehicles
137
Trailer Towing
138
Preparing to Tow
138
Hitches
138
Safety Chains
139
Trailer Brakes and Lamps
139
Driving While You Tow
139
Servicing after Towing
139
Trailer Towing Tips
140
Fifth Wheel Operation
140
Hook-Up
141
Un-Hook
142
Getting Roadside Assistance
143
Using Roadside Assistance
143
Roadside Emergencies
143
Fuses and Relays
144
Fusing
144
Hazard Flasher Switch
144
Passenger Compartment Fuse Panel
145
Power Distribution Box
147
Air Brake Trailer Tow Relays (if Equipped)
150
Inline Fuses
151
Jump Starting
151
Connecting the Jumper Cables
152
Preparing Your Vehicle
152
Jump Starting
154
Removing the Jumper Cables
154
Wrecker Towing Instructions
155
Towing the Vehicle with the Front Wheels Suspended
156
Towing Vehicles Equipped with a Driver-Controlled Differential Lock
156
Removing Axle Shafts before Towing
157
Installing the Axle Shafts
158
Towing the Vehicle with the Rear Wheels Suspended
158
Customer Assistance
159
Getting Assistance Outside the U.s and Canada
161
Ordering Additional Owner's Literature
162
Reporting Safety Defects (U.S. Only)
162
Washing the Exterior
163
Waxing
163
Cleaning Your Vehicle
163
Repairing Paint Chips
163
Aluminum Wheels and Wheel Covers
164
Engine
164
Plastic (Non-Painted) Exterior Parts
164
Windows and Wiper Blades
165
Instrument Panel/Interior Trim and Cluster Lens
165
Interior Trim
165
Leather Seats (if Equipped)
166
Ford Car Care Products
166
Underbody Preservation
166
Maintenance and Specifications
168
General Servicing Guidelines and Precautions
168
Air Conditioning System Checks
169
Front Axle-General Service Information
169
Brake System-General Inspection
170
Nospin Detroit Locker Positive Locking Differential
170
Rear Axle-General Inspection
170
Toe-In Setting-General Inspection
170
Air Brakes-Inspection and Adjustment
171
Air Brakes-Air Dryer
172
Air Brakes-Desiccant Air Dryer
173
Hydraulic Brakes-Fluid Level
173
Hydraulic Brakes-Fluid Precautions
173
Hydraulic Brakes-General Inspection and Adjustment
173
Catalytic Converter
174
Driveline Parking Brake
174
Hydraulic Brakes-Brake Lines, Hoses and Fittings
174
Air Induction System
175
Cummins B and Caterpillar Engines
175
Opening the Hood
175
Checking the Engine Oil Level
177
Engine Oil and Filter Recommendations
178
Expected Temperature Range
180
SAE Viscosity Grades
180
Adding Engine Coolant-6.0L Power Stroke
181
Engine Cooling System
181
Inspect Cooling System Daily
181
Extended Life Engine Coolant
182
Coolant Condition Inspection
183
Engine Coolant Capacities and Part Numbers
183
Severe Climates
183
Fan Clutches
184
Changing the Wiper Blades
185
Windshield Washer Fluid
185
Battery
186
Brake Fluid
186
Steering-General Inspection
188
Power Steering Fluid
189
Tightening Steering Column Joint Bolts
189
Clutch Fluid/Linkage Adjustments
190
Clutch Linkage (if Equipped)
191
Automatic Transmission Fluid
192
Check Your Transmission Fluid Level Using the Following Procedure
193
Manual Transmission Fluid
193
Draining the Fuel Filter/Water Separator–6.0L Power Stroke Engine
194
Fuel Filter/Water Separator
194
Draining the Fuel Filter/Water Separator-Caterpillar Engine
195
Draining the Fuel Filter/Water Separator-Cummins Bengine
195
Fuel Filter Replacement-6.0L Power Stroke Engine
195
Removal
195
Fuel Filter Replacement-Caterpillar Engine
196
Fuel Filter Replacement-Cummins B Engine
196
Installation
196
Fuel Information
197
Important Safety Precautions
197
Choosing the Right Fuel
198
Fuel Quality
199
Running out of Fuel
199
Essentials of Good Fuel Economy
200
Fuel Consumption Improvement Measures
200
Measuring Techniques
200
Calculating Fuel Economy
201
Filling the Tank
201
Conditions
202
Driving Style-Good Driving and Fuel Economy Habits
202
Noise Emissions–Exterior
202
Chassis-Mounted Charge Air Cooler
203
Engine and Driveline System
203
Exhaust System
203
Inspect Charge Air Cooler Daily
203
Accessory Feed Connections
204
Electrical System Inspections
204
Inspect Air Intake Piping
204
Suspension Inspection
204
Supporting Your Vehicle for Service
205
Air Suspension U-Bolt and U-Bolt Nut Installation
206
Air Suspension U-Bolt Checks and Re-Torquing Procedures
206
Frame and Tow Hooks
206
U-Bolt Nut Torque
206
Checking the Rear Axle Lubricant Level
207
Spring U-Bolt Checks
207
Draining and Refilling the Rear Axle Lubricant
208
General
208
Oil Lubricated Front Wheel Bearings
208
Wheels
208
Installation, Tightening and Alignment
209
Normal Maintenance
209
Disc Wheel with Flange Nuts (Hub-Piloted)
210
Front Wheel Mounting of Flange Nut System
210
Rear Wheel Mounting of Flange Nut System
210
Aluminum Rear Disc Wheel with Flange Nuts (Hub-Piloted)
212
Changing Wheel Types
213
Proper Torque
213
Tire/Wheel Rim Selection and Inflation Pressures
214
Wheel Nut Torque
214
Tire Inflation Information
216
Lubricant Specifications
218
Non-Driving Front Axle
218
Steering
220
Clutch
221
Cooling System
221
Propeller Shaft
221
Windshield Washer
221
Transmission
222
Rear Axle
226
Cab Components
229
Engine Oil
230
Refill Capacities
231
Engine Coolant and Oil
232
Power Steering System
232
Air Conditioner Refrigerant - R134A
233
Fuel Tanks
233
Refrigerant Fitting Torque
233
Vehicle Identification Number (VIN)
234
Scheduled Maintenance Guide
235
Authorized Dealer Maintenance
235
Emissions Control System
236
Owner Maintenance
236
Emissions Control System(S) Laws
237
Noise Emissions Warranty, Prohibited Tampering ACTS and Maintenance
237
Tampering with Noise Control System Prohibited
237
Emissions Information Label
238
Scheduled Maintenance Services
238
Air Brake Adjustment
239
Daily Owner Checks
241
Check Every Oil Change
242
General Maintenance Services
243
On-Highway
246
City
250
Severe Service
254
6.0 Power Stroke Engine
262
Special Operating Conditions
264
Motorcraft Premium Gold Coolant Change Record
265
Index
267
4
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Ford F650 Specifications
General
Brand
Ford
Model
F650
Category
Automobile
Language
English
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