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QC8500 Series 2
Hach QC8500 Series 2 User Manual
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Catalog Number DOC026.53.00808
QuikChem
®
8500 Series 2
FIA Automated Ion Analyzer
USER
MANUAL
June 2008, Edition 4
© HACH Company
, 2004, 2007, 2008. All rights reserved. Printed in the U.S.A
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 Specifications
7
Bench Requirements
7
Module Dimensions
8
Electrical and Environmental Specifications
8
Section 2 General Information
11
Safety Information
11
Use of Hazard Information
11
Precautionary Labels
11
General Product Information
12
Section 3 Installation
13
System Unit Installation
13
Carrying Instructions
13
Connect the Power Strip
13
Connect the System Unit
13
Flow Cell Installation
14
Waste and Sample Line Installation
15
Manifold Installation
17
Data System Installation
18
Pump Installation and Power up
18
Pump Installation
18
Apply Power to the Pump
20
Pump Tubing Installation
20
Reagent Pump Initial Test
22
Sampler Installation
23
Sampler Type
23
Unpack the ASX Sampler
23
Sampler Setup
24
Mount Z-Drive
24
Probe Installation
24
Fluidic Connections
26
Connect the Sampler to a PDS200 Dilutor
27
Dilutor Installation
27
Cable Connections
27
PDS200 Connections
28
Section 4 Operation
31
Injection Valve Operation
31
Inject State
32
Load State
33
Manifold Diagram
34
Manifold Symbols
35
Fluidic Connections
39
Flow Fit Connections
39
Flared Tubing Connections/Switching Valve Connections
40
Flow Cell Connections
40
Pump Tube Connections
41
Transmission Lines Connections
43
Instrument Startup Test
43
Preparation for Analysis
43
Non-Photometric Detectors
44
Manifold Installation
44
Injection Valve Connections
46
Table of Contents
47
Inert Probe
47
Pump Operation
48
Reagent Pump Shutdown Procedure
49
Reagent Pump Maintenance
49
Temperature Controller
49
Dilutor Setup
49
Dye Test Standards
50
MIX Dye Standards
50
Calibration Run
51
Section 5 Maintenance
53
Cleaning Instructions
53
System Shutdown Procedure
54
Manifold Removal
54
Heater Assembly Installation and Removal
55
Heater Assembly Installation
55
Heater Assembly Removal
56
Wrap a Heater Mandrel
57
Dilutor Maintenance
58
Sampler Maintenance
58
Series and ASX-400 Series Maintenance
58
Rinse Station Tubing Replacement
59
Pump Maintenance
59
Valve Module
59
Valve Module Replacement
60
Valve Module Maintenance
60
Flow Cell Maintenance
61
Detector Module Replacement
61
Manifold Maintenance
62
Computer Maintenance
62
Lamp Replacement
62
Fuse Replacement
64
PDS Fuse Replacement
64
Reagent Pump RP-150 Fuse Replacement
64
Parts Description
64
Section 6 Troubleshooting
65
Valve Timing Setup
66
Sampler Timing Setup
66
Air Spike Troubleshooting
66
Random Air Spikes
66
Patterned Air Spikes
67
Peak Shapes Interpretation and Troubleshooting
68
Refractive Index
68
Ph Effect
69
Valve Artifact
70
Carryover
70
Flat-Topped Peaks
71
No Peaks
72
Noisy Baseline
73
Drifting Baseline
74
Negative Peaks and Carrier Contamination
75
Flow Blockages
75
Find Blockages
76
Injection Valve Troubleshooting
77
Detector Fault
77
Flow Cell Leaks
77
Sampler Troubleshooting
77
Sampler Errors
77
Dilutor
78
Pump Test
78
Dye Test
79
Make Universal Dye
79
Dye Test for Determine Flow Problems
79
Dye Test to Determine Valve Problems
80
Other Common Problems
81
Section 7 Replacement Parts and Accessories
85
Replacement Parts
85
Replacement Parts and Accessories
86
Accessories
87
Section 8 Contact Information
89
International Customers
89
Section 9 Warranty
91
Limited Warranty
91
Section 10 Certification
93
Appendix A Channel Installation
95
New Channel Installation
95
Channel Removal
97
Appendix B Ion Chromatography
99
Suppressor Valve Assembly Replacement
100
Conductivity Module Replacement
100
Manifold Installation
101
Index
103
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Hach QC8500 Series 2 Specifications
General
Brand
Hach
Model
QC8500 Series 2
Category
Measuring Instruments
Language
English
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