Name: Hitachi ZW 310-6
Brand: Hitachi
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310

-6

330

-6

Wheel Loader

ENMNFB-EN2-4ZW310-6 • 330-6 WHEEL LOADER OPERATOR'S MANUAL

URL:http://www.hitachi-c-m.com

ENMNFB-EN2-4

PART NO.

Operator's Manual

Serial No.

ZW310-6 007001 and up

ZW330-6 009001 and up

PRINTED IN THE NETHERLANDS 2019, 11

Default Chapter5
- Table of Contents5
Machine Numbers11
- Aftertreatment Device12
Intended Use13
- Modifications13
Safety15
- Recognize Safety Information15
- Understand Signal Words15
- Follow Safety Instructions16
- Prepare for Emergencies17
- Wear Protective Clothing17
- Protect against Noise18
- Inspect Machine18
- General Precautions for the Cab19
- Use Handrails and Steps20
- Never Ride Attachment20
- Adjust Operator's Seat20
- Ensure Safety before Rising from or Leaving Operator's Seat21
- Fasten Your Seat Belt21
- Move and Operate Machine Safely22
- Handle Starting Aids Safely22
- Operate Only from Operator's Seat23
- Jump Starting23
- Investigate Job Site Beforehand24
- Equipment of Head Guard, ROPS, FOPS25
- Provide Signals for Jobs Involving Multiple Machines25
- Keep Riders off Machine26
- Drive Safely26
- Drive Machine Safely (Work Site27
- Drive Safely with Bucket Loaded28
- Drive on Snow Safely28
- Travel on Public Roads Safely29
- Avoid Injury from Rollaway Accidents29
- Avoid Accidents from Backing up and Turning30
- Avoid Positioning Bucket or Attachment over Anyone31
- Avoid Tipping31
- Never Undercut a High Bank32
- Dig with Caution32
- Perform Truck Loading Safely32
- Avoid Power Lines33
- Precautions for Operation33
- Precautions for Lightning33
- Protect against Flying Debris and Falling Object34
- Object Handling35
- Protect against Flying Debris35
- Park Machine Safely36
- Store Attachments Safely36
- Transport Safely37
- Handle Fluids Safely−Avoid Fires38
- Practice Safe Maintenance39
- Warn Others of Service Work40
- Support Machine Properly40
- Stay Clear of Moving Parts41
- Support Maintenance Properly41
- Prevent Parts from Flying42
- Prevent Burns42
- Replace Rubber Hoses Periodically43
- Avoid High-Pressure Fluids43
- Prevent Fires44
- Evacuating in Case of Fire46
- Beware of Exhaust Fumes46
- Precautions for Welding and Grinding46
- Avoid Heating Near Pressurized Fluid Lines47
- Avoid Applying Heat to Lines Containing Flammable Fluids47
- Precautions for Handling Accumulator and Gas Damper47
- Remove Paint before Welding or Heating48
- Beware of Asbestos and Silica Dust and Other Contamination48
- Prevent Battery Explosions49
- Service Air Conditioning System Safely49
- Handle Chemical Products Safely50
- Dispose of Waste Properly50
- Notes on Aftertreatment Device51
- Precautions for Communication Terminal51
- Precaution for Communication Terminal Equipment52
Visibility Map54
Safety Signs56
Name of Components67
Getting on and off the Machine68
Operator's Station69
- About Aftertreatment Device69
- Cab Features72
- Front Console73
- Right Console74
  - Fingertip Control Type74
  - Multi-Function Joystick Type75
- Monitor Panel76
- Parking Brake Indicator (Red)77
- Brake Oil Low Pressure Indicator (Red)77
- Hydraulic Oil Level Indicator (Red)77
- Low Steering Oil Pressure Indicator (Red)78
- Transmission Warning Indicator (Red)78
- Communication Error Indicator (Yellow)78
- Discharge Warning Indicator (Red)78
- Engine Trouble Indicator (Red)79
- Overheat Indicator (Red)79
- Engine Oil Low Pressure Indicator (Red)79
- Air Filter Restriction Indicator (Red)80
- Preheat Indicator (Yellow)80
- Coolant Temperature Gauge81
- Fuel Gauge81
- Turn Signal Indicator (Green)82
- High Beam Indicator (Blue)82
- Work Light Indicator (Yellow)82
- Clearance Light Indicator (Green)83
- Control Lever Lock Indicator (Red)83
- Multi Function Monitor84
- Default Setting85
- Basic Screen86
- How to Use Screens87
  - Displaying Basic Screen87
  - Monitor Operation91
- Alarm Occurrence Screen92
- Remedy94
- DEF/SCR System Alarm97
  - Def/Adblue® Level Alarm97
  - Urea SCR System Malfunction98
- Aftertreatment Device99
  - Aftertreatment Device Condition Display99
  - Aftertreatment Device Manual Regeneration Request100
  - Aftertreatment Device Manual Regeneration Procedure101
- Main Menu103
- Ride Control Drive Speed Setting104
- Dual Lift Arm Auto-Leveler105
  - Height Kickout ON/OFF, Stop Height Setting106
  - Lower Kickout ON/OFF, Stop Height Setting107
- Brightness Adjustment108
- Mail (Optional)110
- Setting Menu112
- Date and Time113
  - Time Adjustment113
  - Date Adjustment115
  - Display Mode Setting117
- Auto Shut-Down (Optional)119
  - Auto Shut-Down: ON/OFF119
  - Auto Shut-Down: Setting Time120
- Rear View Camera Monitor121
  - Rear View Camera on (Constant Display)/Off (Non-Display)/Auto (Display at Reverse Operation)121
- Aftertreatment Device Regeneration Inhibited123
  - Setting Procedure123
- Transmission Setting125
  - Shift Change Delay Mode Setting125
  - Lockup Setting127
- Parallel/Tandem Switching Setting129
- Warm up Operation131
- Language Settings133
- List of Display Language135
- Display Item Selection136
- Main Menu Sequence Change138
- Information Menu140
- Operation141
  - Fuel Consumption141
- Maintenance143
  - Maintenance Notice143
  - Remaining Time and Maintenance Interval145
- Monitoring147
- Switches, Steering Wheel and Pedals149
- Forward/Reverse Lever/ Shift Switch150
  - Forward/Reverse Lever150
  - Shift Switch150
- Neutral Lever Lock (for the Forward/Reverse Lever)151
- Steering151
- Horn Switch151
- Turn Signal Lever152
- Light Switch153
- High-Low Beam Switch154
- Key Switch154
- Wiper Switch155
  - Wiper Operation155
  - Front/Rear Wiper Switch156
- Hazard Switch157
- Work Light Switch158
- Parking Brake Switch159
- Accelerator Pedal160
- Brake Pedal160
  - Service Brake160
  - Clutch Cut off Brake160
- Tilt, Telescopic Lever/Steering Column Pop-Up Pedal161
- Right Console / Switches162
  - Fingertip Control Type162
  - Multi-Function Joystick Type163
- Control Lever164
  - Fingertip Control Type164
  - Multi-Function Joystick Lever166
- Control Lever Lock Switch167
- Armrest Adjust Handle167
- Right Console Fore-Aft Adjustment167
- Travel Mode Selector168
- Clutch Cut Position Switch169
- Power Mode Switch169
- Quick Power Switch170
- Hold Switch171
- DSS (down Shift Switch)171
- Ride Control Switch172
  - Auto173
  - Off173
- Fan Reverse Rotation Switch174
  - Manual Operation174
  - Auto175
- Forward/Reverse Selector Switch176
  - Operational Procedure176
- Emergency Steering Operation Check Switch177
- Cigar Lighter178
  - Using Cigar Lighter178
- Ash Tray178
- Auto Air Conditioner179
  - Features179
  - Components Name180
  - Controller Part Name and Function181
  - Cab Heater Operation183
  - Cooling Operation184
  - Defroster Operation185
  - Cool Head/Warm Feet Operation185
- Tips for Optimal Air Conditioner Usage186
  - For Rapid Cooling186
  - When Windows Become Misty186
  - Off-Season Air Conditioner Maintenance186
- Adjusting Operator's Seat (Air Suspension Type Seat)187
  - Components Name187
- Rear Tray192
- Electric Power Output (Optional)192
- Fuse Box193
  - Fuse Box a194
  - Fuse Box B194
- Hot/Cool Box195
- Tray and Drink Holder195
- ROPS Cab (ZW310-6)196
- ROPS Cab (ZW330-6)198
- Room Light (ZW310-6)200
- Room Light (ZW330-6)201
- Emergency Evacuation Hammer202
- Sun Visor202
- Coat Hook203
- Upper Switch Panel (Optional)204
- Rotary Light Switch (Optional)204
- Rear View Mirror Heater Switch (Optional)204
- AM/FM Radio Operation205
- Audio Input208
- DAB Operating (Optional)209
  - Names of Parts210
  - Basic Operation212
  - Dab213
  - Radio217
  - External219
  - Display Switch221
  - Menus222
- Outside Rear View Mirror228
- Installation and Adjustment of Mirrors228
  - Mirror Installation Diagram229
- Room Rear View Mirror231
- Cab Door231
- Right Door Open/Close Lever (ZW310-6)232
- Right Door Lock (ZW310-6)232
- Door Lock Knob (ZW330-6)232
- Window Open/Close Levers233
- Left Door Open/Close Lever (ZW310-6)234
- Door Open/Close Lever (ZW330-6)234
- When Fully Opening the Left Door (ZW310-6)234
- Cab Door Release Lever (ZW310-6)234
- Battery Disconnect Switch235
  - Switch Operation236
- Articulation Lock Bar237
- Towing Pin238
- Inspection/Maintenance Side Access Cover239
- Rear Grille240
- Steps241
- Tool Box241
- Vandal-Proof Devices242
- Seat Belt244
- Seat Pocket244
Break-In245
- Break-In Operation for New Machine245
Operating Engine247
- Inspect Machine Daily before Starting247
- Check before Starting249
- Starting Engine251
- Starting in Cold Weather253
- Check after Starting254
- Using Booster Batteries255
- Warming up Operation257
- Warming up Operation in Cold Weather258
- Stopping Engine260
Driving Machine261
- Driving the Machine261
- Starting to Move262
- Parking Brake Switch267
- Drive Speed Change268
- Changing Forward/Reverse Drive Direction268
- Steering Wheel269
- Emergency Steering270
- Stop and Restart of Driving271
- Precautions for Driving on Slopes274
- Precautions to be Taken if Machine Failure Occurs275
- Stop the Machine276
- Parking278
- Emergency Evacuation279
Operating Machine281
- Control Lever281
- Control Lever Lock Switch284
- Clutch Cut Position Switch285
- Adjustment of Bucket Auto Leveler286
- Adjustment of Dual Lift Arm Auto Leveler288
- Auto Shut-Down (Optional)289
- Aftertreatment Device Manual Regeneration Procedure291
- Before Operation293
- Precautions for Operation293
- Ensure Safety When Operating on Road Shoulders293
- Avoid Overloading294
- Avoid Rapid Steering Changes And/Or Sudden Braking294
- Avoid Operation with Biased Loads294
- Excavation295
- Grading297
- Loading298
- Dozing301
- Scooping301
- Removing Snow302
- Lifting Wheel Loader302
- Precautions for after Operations303
Transporting305
- Transporting by Road305
- Transporting by Trailer305
- Loading / Unloading on Trailer306
- Fastening Machine for Transporting308
- Transporting Wheel Loader (Urgent Situation)309
- Towing Method313
- Lifting Machine314
Maintenance315
- Correct Maintenance and Inspection Procedures315
- Check the Hour Meter Regularly317
- Layout318
- Preparations for Inspection and Maintenance322
- Lock Frames324
- Inspection/Maintenance Side Access Cover325
- Rear Grille326
- Periodic Replacement of Parts327
- Maintenance Guide328
- Kind of Oils334
- List of Consumable Parts337
- Greasing341
- Engine346
  - Check Engine Oil Level346
  - Change Engine Oil347
  - Replace Engine Oil Filter349
  - Check Crankcase Breather Tube350
  - Replace Crankcase Air Breather Element351
  - Check Vibration Damper353
- Power Train354
  - Check Transmission Oil Level354
  - Change Transmission Oil355
  - Replace Transmission Oil Filter355
  - Clean Transmission Oil Suction Strainer355
  - Torque Converter Air Breather358
  - Check Axle Oil Level359
  - Change Axle Oil360
  - Check Surroundings Around Axle and Covers for Oil Leaks361
  - Clean Axle Housing Air Breather361
- Hydraulic System362
- Inspection and Maintenance of Hydraulic Equipment362
  - Check Hydraulic Oil Level364
  - Change Hydraulic Oil/Clean Hydraulic Oil Tank365
  - Bleed Air from the Hydraulic System366
  - Clean Suction Filter367
  - Clean Pilot Oil Filter (Brake Circuit)368
  - Clean Pilot Oil Filter (Steering Circuit)370
  - Replace Hydraulic Tank Oil Filter371
  - Replace Air Breather Element373
  - Check Pilot Circuit Accumulator Function, Gas Leakage, Looseness, and Damage374
  - Check Ride Control Accumulator Function, Gas Leakage, Looseness, and Damage375
  - Check Gas Pressure in Ride Control Accumulator375
  - Check Gas Pressure in Steering Accumulator375
  - Check Hoses and Lines376
- Fuel System381
  - Check Fuel Level381
  - Recommended Fuel381
  - Refueling382
  - Drain Water and Sediment from Fuel Tank383
  - Drain Fuel Pre-Filter384
  - Bleed Air from the Fuel System385
  - Replace Fuel Main Filter Element386
  - Replace Fuel Pre-Filter Element387
  - Clean Fuel Solenoid Pump Strainer388
  - Check Fuel Hoses390
- Air Cleaner391
  - Replace Air Cleaner Element (ZW310-6)391
  - Clean Air Cleaner Outer Element (ZW330-6)392
  - Replace Air Cleaner Outer and Inner Elements (ZW330-6)392
  - Dust Ejection Valve (ZW310-6 Only)393
  - Check Air Inlet System394
- Cooling System395
  - Coolant395
  - Precautions for Handling Antifreeze395
  - Check Coolant Level397
  - Check Drive Belt398
  - Check Drive Belt Tensioner399
  - Replace DCA4 Coolant Filter Cartridge400
  - Change Coolant405
  - Clean Radiator/Oil Cooler and Other Cooling System407
- Electrical System408
  - Batteries408
  - Check Monitor Functions and All Other Instrument Operation412
  - Check Work Lights413
  - Check Horn and Reverse Buzzer414
  - Check Electrical Harnesses and Fuses415
  - Fuse Box a416
  - Fuse Box B416
- Brake System417
  - Check Right and Left Brake Interlocking Performance417
  - Check Parking Brake Force418
  - Check Accumulator Function, Gas Leakage419
    - Looseness, and Damage419
  - Check Gas Pressure in Accumulator420
  - Check Brake Disks (Service and Parking)420
- Tire421
  - Check Air Pressure421
  - Adjustment421
  - Check Tire for Damage422
  - Check Wheel Bolt Torque422
- Removal and Installation of Tire425
  - Tire Wheel425
- Air Conditioner426
  - Clean/Replace Air Conditioner Circulation/Fresh426
    - Air Filters426
  - Check Air Conditioner430
  - Check Air Conditioner Piping430
  - Check Air Conditioner Condenser431
  - Check Air Conditioner Drive Belt431
  - Check Refrigerant432
  - Replace Air Conditioner Receiver Dryer432
  - Check Compressor and Pulley432
- Miscellaneous433
  - Check Bucket Teeth and Cutting Edge433
  - Check and Replace Seat and Seat Belt434
  - Check ROPS Cab, Resin Cab Roof, and Roof Mounting Bolts434
  - Check Windshield Washer Fluid Level434
  - Check Play Amount in Steering Wheel Stroke435
  - Check Accelerator Pedal Operation, and Exhaust Gas Color and Noise436
  - Check Rearview Mirror and Inside Rearview Mirror437
  - Check Steps and Handrails for Damage and Looseness437
  - Clean Engine Compartment and Hood438
  - Check Sound Absorbing Mat Around Engine438
  - Cleaning of Rear View Camera Lens438
  - Check and Adjust Valve Clearance439
  - Retighten Front Axle and Rear Axle Support Mounting Bolts439
  - Tightening and Retightening Torque of Nuts and Bolts440
- Aftertreatment Device453
  - Check and Clean Aftertreatment Device453
- Urea SCR System454
  - Check Def/Adblue456
  - Refill Def/Adblue456
  - Change Def/Adblue458
  - Replace Def/Adblue® Supply Module Main Filter459
Maintenance under Special Environmental Conditions461
- Maintenance under Special Environmental Conditions462
- Precautions for Maintenance During Cold Weather Season462
Storage465
- Storing the Machine465
Troubleshooting469
Specifications475
- Sound Level Results476
- Electric Fans476
Other Attachments477
Joystick Steering477
- Joystick Steering (Optional)477
- Joystick Steering Lever478
- Forward/Reverse Switch (Left)478
- DSS (down Shift Switch)478
- Wiper Switch478
- Joystick Steering Selector479
- Forward/Reverse Switch480
- Left Console Lock Release Lever481
- Adjusting the Switch Box Fore/Aft Position482
- Adjusting the Vertical Height of the Left Console482
- Left Armrest Angle Adjustment482
- Switch Box Angle Adjustment482
- Operating Procedures483
- Descriptions of Warnings486
Axle Oil Cooler488
- Axle Oil Cooler (Optional)488
Index493

Hitachi ZW 310-6 User Manual

Table of Contents

Questions and Answers:

Hitachi ZW 310-6 Specifications

Related product manuals

Brand	Hitachi
Model	ZW 310-6
Category	Front End Loaders
Language	English