Name: Hitachi ZW150PL-6
Brand: Hitachi
Rating: 4 (1 reviews)

To Next Page

ENMPTC-NA1-3ZW140-6 • 150-6 • 150PL-6 WHEEL LOADER OPERATOR'S MANUAL

PRINTED IN JAPAN (E) 2022, 09

URL:https://www.hitachicm.com

ENMPTC-NA1-3

PART NO.

Operator's Manual

Serial No. 005201 and up

This book is printed on recycled paper.

140

-6

150

-6

150PL

-6

Wheel Loader

Table of Contents5
Machine Numbers11
Safety13
Recognize Safety Information13
Understand Signal Words13
Follow Safety Instructions14
Prepare for Emergencies15
Wear Protective Clothing15
Protect against Noise16
Inspect Machine16
General Precautions for the Cab17
Use Handrails and Steps18
Never Ride Attachment18
Adjust Operator's Seat18
Ensure Safety before Rising from or Leaving Operator's Seat19
Fasten Your Seat Belt19
Move and Operate Machine Safely20
Handle Starting Aids Safely20
Operate Only from Operator's Seat21
Jump Starting21
Investigate Job Site Beforehand22
Equipment of Head Guard, ROPS, FOPS23
Provide Signals for Jobs Involving Multiple Machines23
Keep Riders off Machine24
Drive Safely24
Drive Machine Safely (Work Site25
Drive Safely with Bucket Loaded26
Drive on Snow Safely26
Travel on Public Roads Safely27
Avoid Injury from Rollaway Accidents27
Avoid Accidents from Backing up and Turning28
Avoid Positioning Bucket or Attachment over Anyone29
Avoid Tipping29
Never Undercut a High Bank30
Dig with Caution30
Perform Truck Loading Safely30
Avoid Power Lines31
Precautions for Operation31
Precautions for Lightning31
Object Handling32
Protect against Flying Debris and Falling Object33
Park Machine Safely34
Store Attachments Safely34
Transport Safely35
Handle Fluids Safely−Avoid Fires36
Practice Safe Maintenance37
Warn Others of Service Work38
Support Machine Properly38
Stay Clear of Moving Parts39
Support Maintenance Properly39
Prevent Parts from Flying40
Prevent Burns40
Replace Rubber Hoses Periodically41
Avoid High-Pressure Fluids41
Prevent Fires42
Evacuating in Case of Fire44
Beware of Exhaust Fumes44
Precautions for Welding and Grinding44
Avoid Heating Near Pressurized Fluid Lines45
Avoid Applying Heat to Lines Containing Flammable Fluids45
Precautions for Handling Accumulator and Gas Damper45
Remove Paint before Welding or Heating46
Beware of Asbestos and Silica Dust and Other Contamination46
Prevent Battery Explosions47
Service Air Conditioning System Safely47
Handle Chemical Products Safely48
Dispose of Waste Properly48
Notes on Aftertreatment Device49
Precautions for Communication Terminal50
Precaution for Communication Terminal Equipment50
Safety Signs52
Components Name63
Getting On/Off the Machine65
Operator's Station66
About Aftertreatment Device66
Cab Features69
Front Console70
Right Console71
Multi-Function Joystick Type71
Fingertip Control Type72
Monitor Panel73
Service Indicator74
Parking Brake Indicator (Red)75
Brake Oil Low Pressure Indicator (Red)75
Hydraulic Oil Level Indicator (Red)75
Low Steering Oil Pressure Indicator (Red) (Optional)76
HST Warning Indicator (Red)76
Discharge Warning Indicator (Red)76
Urea Warning Indicator (Red)76
Engine Trouble Indicator (Red)77
Overheat Indicator (Red)77
Engine Oil Low Pressure Indicator (Red)77
Aftertreatment Device Warning Indicator78
Aftertreatment Device Regeneration Request (Blinking Yellow)78
Aftertreatment Device Regeneration Inhibited Warning Indicator78
Aftertreatment Device Regeneration Inhibited78
Warning (Yellow)78
Aftertreatment Device Auto Regeneration Inhibited Warning (Yellow)78
Air Filter Restriction Indicator (Red)79
Preheat Indicator (Yellow)79
Fuel Filter Restriction Indicator (Red)79
HST Oil Temperature Indicator (Red)79
Secondary Steering Indicator (Yellow) (Optional)80
Seat Belt Indicator (Red)80
Water Separator Indicator (Red)80
Coolant Temperature Gauge81
Fuel Gauge81
HST Oil Temperature Gauge81
Turn Signal Indicator (Green)82
High Beam Indicator (Blue)82
Work Light Indicator (Yellow)82
Aftertreatment Device Regeneration Inhibited Indicator (Green)82
Clearance Light Indicator (Green)83
Control Lever Lock Indicator (Red)83
Power Mode Indicator (Green)83
Maintenance Indicator (Yellow)84
Forward/Reverse Selector Switch Indicator (Green)84
Fan Reverse Rotation Indicator (Green)84
Monitor Display85
Forward/Reverse and Shift Position Indicator86
Speedometer88
Ride Control Indicator89
ECO Indicator89
Def/Adblue® Level Gauge89
DEF/SCR System Alarm90
Def/Adblue® Level Alarm90
Urea SCR System Malfunction91
Machine Information Display92
Shifting Item to be Indicated on Machine Information Display93
Resetting of Oil Change and Filter Replacement Intervals99
Hydraulic Oil Change Interval Hour Meter99
Hydraulic Oil Filter 1 Replacement Interval Hour Meter100
Hydraulic Oil Filter 2 Replacement Interval Hour Meter101
Hydraulic Oil Filter 3 Replacement Interval Hour Meter102
Transmission Oil Change Interval Hour Meter103
Transmission Oil Filter Replacement Interval Hour Meter104
Engine Oil Change Interval Hour Meter105
Engine Oil Filter Replacement Interval Hour Meter106
Oil Separator Element Replacement Interval Hour Meter107
Fuel Filter Replacement Interval Hour Meter108
Def/Adblue® Supply Module Main Filter Replacement Interval Hour Meter109
Axle Oil Change Interval Hour Meter110
Clock Setting Mode111
Clock (24H) Setting Procedures111
Switches, Steering Wheel and Pedals112
Forward/Reverse Lever/ Shift Switch113
Forward/Reverse Lever113
Shift Switch113
Neutral Lever Lock (for the Forward/Reverse Lever)114
Steering114
Horn Switch114
Turn Signal Lever115
Light Switch116
High-Low Beam Switch117
Key Switch117
Wiper Switch118
Wiper Operation118
Front/Rear Wiper Switch119
Hazard Switch120
Work Light Switch121
Parking Brake Switch122
Accelerator Pedal123
Brake/Inching Pedal123
Tilt, Telescopic Lever/Steering Column Tilt Pedal124
1St Speed Select Switch125
Auto Shut-Down (Idling Stop) Switch126
Right Console / Switches127
Multi-Function Joystick Type127
Multi-Function Joystick Lever128
Right Console / Switches129
Fingertip Control Type129
Control Lever130
Control Lever Lock Switch132
Armrest Adjust Handle133
Creep Mode Switch134
Traction Control Switch135
Power Mode Switch136
Aftertreatment Device Regeneration Switch137
Manual Regeneration Procedure138
Aftertreatment Device Regeneration Inhibited140
Ride Control Switch141
Auto141
Off141
Fan Reverse Rotation Switch142
Manual Operation142
Auto143
Forward/Reverse Selector Switch144
Operational Procedure144
Secondary Steering Operation Check Switch (Optional)145
Dual Lift Arm Auto Leveler146
Cigar Lighter (24 VDC Electrical Outlet)147
Using Cigar Lighter147
Ash Tray148
Auto Air Conditioner149
Feature149
Components Name150
Controller Part Name and Function151
Mode/Temperature Control Switch153
Defroster Operation155
Cool Head/Warm Feet Operation155
Tips for Optimal Air Conditioner Usage156
For Rapid Cooling156
When Windows Become Clouded156
Off-Season Air Conditioner Maintenance156
Adjusting Operator's Seat (Air Suspension Type Seat)157
Components Name157
Rear Tray158
Electric Power Output (12 VDC Electrical Outlet)158
Fuse Box159
Fuse Box a160
Fuse Box B160
Hot/Cool Box161
Tray and Drink Holder161
ROPS Cab162
Front Room Light164
Rear Room Light164
Emergency Evacuation Hammer164
Sun Visor165
Coat Hook165
Upper Switch Panel166
Rotary Light Switch (Optional)166
Rear View Mirror Heater Switch166
Outside Rear View Mirror167
Room Rear View Mirror167
Cab Door167
Door Lock Knob168
Door Open/Close Lever168
Window Open/Close Levers168
When Fully Opening the Door169
Cab Door Release Lever169
Battery Disconnect Switch170
Switch Operation171
Articulation Lock Bar172
Towing Pin173
Inspection/Maintenance Side Access Cover174
Steps175
Tool Box175
Vandal-Proof Devices176
Seat Belt178
Seat Pocket178
Rear View Camera Monitor179
Components Name179
Starting and Stopping the Rear View Camera Monitor (Optional)179
Monitor Setting and Adjustment (Optional)180
Break-In183
Break-In Period for New Machine183
Work Mode for Break-In183
Operating Engine185
Inspect Machine Daily before Starting185
Check before Starting187
Starting Engine189
Starting in Cold Weather191
Check after Starting192
Using Booster Batteries193
Warm up195
Cold Weather Warm up196
Stopping Engine198
Driving Machine199
Driving the Machine199
Starting to Move200
Parking Brake Switch202
Drive Speed Change203
Changing Forward/Reverse Drive Direction203
Steering Wheel204
Secondary Steering (Optional)205
Stop and Restart of Driving206
Precautions for Driving on Slopes209
Precautions for Driving Speeds210
Precautions to be Taken if Machine Failure Occurs211
Stop the Machine212
Parking214
Emergency Evacuation215
Operating Machine217
Control Lever217
Control Lever Lock Switch220
Ride Control Switch221
Lift Arm Kick out223
Dual Lift Arm Auto Leveler224
Bucket Auto Leveler225
Auto Shut-Down (Idling Stop)227
Before Operation229
Precautions for Operation229
Ensure Safety When Operating on Road Shoulders229
Avoid Overloading230
Avoid Rapid Steering Changes And/Or Sudden Braking230
Avoid Operation with Biased Loads230
Excavation231
Grading233
Loading234
Dozing237
Scooping237
Removing Snow238
Lifting Wheel Loader238
Precautions for after Operations239
Transporting241
Transporting by Road241
Transporting by Trailer241
Loading / Unloading on Trailer242
Fastening Machine for Transporting244
Transporting Wheel Loader (Urgent Situation)245
Towing Method250
Lifting Machine251
Maintenance253
Correct Maintenance and Inspection Procedures253
Check the Hour Meter Regularly254
Layout255
Preparations for Inspection and Maintenance259
Lock Frames261
Inspection/Maintenance Access Side Cover262
Inspection and Maintenance Table263
Periodic Replacement of Parts268
Kind of Oils270
List of Consumable Parts274
Greasing277
Engine283
Check Engine Oil Level283
Change Engine Oil284
Replace Engine Oil Filter286
Check Crankcase Breather Tube287
Replace Crankcase Breather Filter Element288
Check Oil Drain Tube289
Power Train290
Check Transmission Oil Level290
Change Transmission Oil291
Clean Transmission Strainer291
Replace Transmission Oil Filter293
Change Axle Oil294
Check Oil Level295
Check Surroundings Around Axle and Covers for Oil Leaks296
Clean Axle Housing Air Breather296
Hydraulic System297
Inspection and Maintenance of Hydraulic Equipment297
Check Hydraulic Oil Level299
Change Hydraulic Oil/Clean Hydraulic Oil Tank300
Bleed Air from the Hydraulic System301
Bleed Air from the Hydraulic Circuit301
Clean Suction Filter302
Replace Pilot Oil Filter303
Replace Hydraulic Tank Oil Filter305
Replace HST Charge Filter307
Replace Air Breather Element308
Check Pilot Circuit Accumulator Function, Gas Leakage, Looseness, and Damage309
Replace Pilot Circuit Accumulator310
Check Ride Control Accumulator Function, Gas Leakage, Looseness, and Damage310
Check Gas Pressure in Ride Control Accumulator310
Check Gas Pressure in Steering Accumulator310
Check Hoses and Lines311
Fuel System316
Check Fuel Level316
Drain Water and Sediment from Fuel Tank318
Drain Fuel Filter319
Bleed Air from the Fuel System319
Replace Fuel Main Filter Element320
Replace Fuel Pre-Filter Element321
Clean Fuel Solenoid Pump Strainer322
Check Fuel Hoses323
Air Cleaner324
Clean and Replace Air Cleaner Element324
Cooling System325
Coolant325
Precautions for Handling Antifreeze325
Check Coolant Level326
Check Drive Belt327
Check Drive Belt Tensioner328
Change Coolant329
Clean Radiator/Oil Cooler and Other Cooling System330
Electrical System331
Batteries331
Check Monitor Functions and All Other Instrument Operation335
Check Lights336
Check Horn and Reverse Buzzer336
Check Electrical Harnesses and Fuses337
Brake System339
Check Right and Left Brake Interlocking Performance339
Check Parking Brake Force340
Check Accumulator Function, Gas Leakage, Looseness, and Damage341
Check Gas Pressure in Accumulator342
Check Brake Disks (Service and Parking)342
Tire343
Check and Replace Tire (Tire Pressure)343
Check Tire for Damage343
Check Wheel Bolt Torque344
Removal and Installation of Tire347
Air Conditioner348
Clean/Replace Air Conditioner Circulation/Fresh Air348
Filters348
Check Air Conditioner352
Check Air Conditioner Piping352
Check Air Conditioner Condenser353
Check Air Conditioner Fan Belt353
Check Refrigerant354
Check Compressor and Pulley354
Miscellaneous355
Check Bucket Teeth and Cutting Edge355
Check and Replace Seat and Seat Belt356
Check ROPS Cab Mounting Bolts356
Check Windshield Washer Fluid Level356
Check Play Amount in Steering Wheel Stroke357
Check Accelerator Pedal Operation, and Exhaust Gas Color and Noise358
Check Rearview Mirror and Inside Rearview Mirror359
Check Steps and Handrails for Damage and Looseness359
Clean Engine Compartment and Hood360
Check Sound Absorbing Mat Around Engine360
Check and Adjust Valve Clearance361
Retighten Front Axle and Rear Axle Support Mounting Bolts361
Tightening and Retightening Torque of Nuts and Bolts362
Aftertreatment Device374
Check and Clean Aftertreatment Device374
Urea SCR System375
Check Def/Adblue377
Refill Def/Adblue377
Replace Def/Adblue® Supply Module Main Filter380
Maintenance under Special Environmental Conditions381
Maintenance under Special Environmental Conditions382
Precautions for Maintenance During Cold Weather Season382
Storage385
Storing the Machine385
Troubleshooting389
Specifications395
Optional Attachments397
Hydraulic Type Quick Coupler Operation397
Index403

Brand	Hitachi
Model	ZW150PL-6
Category	Front End Loaders
Language	English

Hitachi ZW150PL-6 User Manual

Table of Contents

Questions and Answers:

Hitachi ZW150PL-6 Specifications

Related product manuals