Honda BF200A Service Manual

INDEX
1 . SPECIFICATIONS ................................................. 1-1
1 . SPECIFICATIONS .......................................... 1-1
2
. DIMENSIONAL DRAWING ........................... 1-4
2 . SERVICE INFORMATION .................................... 2-1
1 . SYMBOLS USED IN THIS MANUAL ........... 2-1
2
. SERIAL NUMBER LOCATION ....................... 2-1
3 . MAINTENANCE STANDARDS ..................... 2-2
4
. TORQUE VALUES ......................................... 2-6
5 . SPECIAL TOOLS ........................................... 2-8
6
. TROUBLESHOOTING ................................... 2-13
ENGINE ..................................................... 2-13
a . HARD STARTING ................................. 2-13
b . ENGINE DOES NOT RUN
CYLINDER COMPRESSION TEST
...... 2-14
SMOOTHLY .......................................... 2-15
c . IGNITION (POWER) SYSTEM ............. 2-19
d . STARTER MOTOR ............................... 2-22
e . IGNITION SYSTEM ............................. 2-24
a . SHIFT .................................................... 2-27
b . POWER TRIMflILT ASSEMBLY
c . POWER TRlMfllLT ASSEMBLY
FRAME ...................................................... 2-27
DOES NOT MOVE ............................... 2-28
DOES NOT HOLD ................................ 2-29
7
. CABLE/HARNESS ROUTING ........................ 2-31
8 . TUBE ROUTING ............................................ 2-43
9
. LUBURICATION ............................................. 2-50
3 . MAINTENANCE ................................................... 3-1
1 . MAINTENANCE SCHEDULE ........................ 3-1
2
. ENGINE OIL ................................................... 3-2
3 . OIL FILTER ..................................................... 3-3
4 . GEAR CASE OIL ............................................ 3-4
5
. SPARK PLUGS ............................................... 3-5
6 . VALVE CLEARANCE ...................................... 3-6
7
. THERMOSTAT ............................................... 3-9
8 . FUEL STRAINER (LOW PRESSURE SIDE)/
WATER SEPARATOR
..................................... 3-10
9
. FUEL STRAINER (HIGH PRESSURE SIDE) ... 3-15
I0
. IDLING ........................................................... 3-16
11
. THROTTLE CONTROL
CABLEflHROTTLE LINK
............................... 3-18
12
. SHIFT CONTROL CABLE .............................. 3-21
13
. TIMING BELT ................................................. 3-22
14
. ALTERNATOR BELT ...................................... 3-24
4 . ENGINE COVER/COVER LOCK .......................... 4-1
1 . ENGINE COVER ............................................ 4-2
2
. FRONT SEPARATE COVER ........................... 4-3
3 . ELECTRIC PARTS COVER ............................. 4-4
4
. LEFT/RIGHT ENGINE UNDER COVER ......... 4-5
5 . COVER LOCK CABLE/ENGINE
6 . FRONT LOCK ASSEMBLY/FRONT COVER
COVER BRACKET
.......................................... 4-10
BRACKET ....................................................... 4-15
5 . PROGRAMMED FUEL INJECTION (PGM-FI) ..... 5-1
1 . SERVICE PRECAUTIONS .............................. 5-1
2 . VACUUM CONNECTtON .............................. 5-3
3 . CARCUIT DIAGRAM ..................................... 5-4
4
. TROUBLESHOOTING ................................... 5-6
PROGRAMMED FUEL INJECTION SYSTEM
(PGM-FI SYSTEM)
......................................... 5-10
ECM TERMINAL ARRANGEMENT .......... 5-10
TROUBLESHOOTING GUIDE .................. 5-14
TROUBLESHOOTING CHART
a . ECM ...................................................... 5-16
b . H02S .................................................... 5-26
c . MAP SENSOR ...................................... 5-28
d . TDC SENSOR 1. 2/CKP SENSOR ........ 5-30
e . ECT SENSOR ....................................... 5-31
f . TP SENSOR ......................................... 5-33
g . IAT SENSOR ........................................ 5-35
h . BAR0 SENSOR .................................... 5-37
i . KNOCK SENSOR ................................. 5-39
j . OIL PRESSURE SWITCH
(HIGH PRESSURE SIDE)
..................... 5-40
k . H02S (HEATER) ................................... 5-41
VTEC SYSTEM .............................................. 5-43
TROUBLESHOOTING CHART
a . VTEC SYSTEM ..................................... 5-43
IDLE CONTROL SYSTEM ............................. 5-44
TROUBLESHOOTtNG GUIDE .................. 5-44
TROUBLESHOOTING CHART
a . IAC VALVE ............................................ 5-45
b . ALTERNATOR FR TERMINAL
SIGNAL
................................................ 5-47
ALERT SYSTEM ............................................ 5-49
TROUBLESHOOTING CHART
a . CONTINUOUS SOUND ....................... 5-49
b . INTERMITTENT SOUND
c . INTERMITTENT SOUND
(LONG BEEP)
....................................... 5-53
(SHORT BEEP) ..................................... 5-55
d . OVERHEAT SENSORS 1. 2 ................. 5-56
FUEL SUPPLY SYSTEM ................................ 5-58
TROUBLESHOOTING GUIDE .................. 5-58
TROUBLESHOOTING CHART
PGM-FI MAIN RELAY
.......................... 5-59
b . FUEL INJECTOR POWER LINE ........... 5-63
c . FUEL LINE CUT SOLENOID VALVE .... 5-64
INTAKE AIR SYSTEM .................................... 5-66
a .
TROUBLESHOOTING CHART
a . INTAKE AIR BYPASS (IAB)
CONTROL CIRCUIT
............................. 5-66
5 . FUEL LINES ................................................... 5-69
HOW TO RELIEVE FUEL PRESSURE ...... 5-69
FUEL PRESSURE MEASUREMENT ........ 5-69
FUEL LINES .............................................. 5-70
FUEL LINE CUT SOLENOID VALVE ......... 5-71
PRESSURE REGURATOR ............................. 5-72
FUEL INJECTORS .................................... 5-72
PRESSURE REGURATOR ........................ 5-73
7
. FUEL PUMP (HIGH PRESSURE SIDE)/
VAPOR SEPARATOR
..................................... 5-81
8 . FUEL PUMP (LOW PRESSURE SIDE) .......... 5-94
6
. FUEL INJECTORS/

Honda BF200A Specifications

General

Brand	Honda
Model	BF200A
Category	Outboard Motor
Language	English