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CONTENTS
THE IMPORTANCE OF PROPER SERVICING ...... 3
IMPORTANT SAFETY PRECAUTIONS ................ 3
SET-UP RULES...................................................... 4
SYMBOLS USED IN THIS MANUAL.................... 4
1. UNPACKING...................................................... 5
2. LIFT UP THE OUTBOARD MOTOR .................. 7
3. PARTS PACKAGE INSPECTION....................... 8
4. TORQUE VALUES.............................................12
5. OUTBOARD MOTOR INSTALLATION .............13
Motor Selection................................................................... 13
Dimensions of the outboard motor during tilt-up
and steering .....................................................................13
General Guidelines.............................................................. 15
Installation Height Check....................................................15
Boat Transom Height Adjustment..................................... 16
Removal of fixing stays.......................................................17
Outboard Motor Installation ..............................................18
6. LONG TILLER HANDLE.....................................19
COMPONENT IDENTIFICATION and CONTROLS .............19
Long tiller handle installation ............................................20
Long tiller handle height/angle adjustment..................... 21
7. SIDE MOUNT REMOTE CONTROL BOX .........22
COMPONENT IDENTIFICATION and CONTROLS .............22
Steering Guide Cable Installation...................................... 23
Control Cable Selection ...................................................... 24
Control Lever Directiosn Change....................................... 25
CONTROL CABLE INSTALLATION ..................................... 27
CONTROL BOX SIDE ........................................................... 27
Control Box Installation...................................................... 28
Control Lever Friction Adjustment .................................... 28
8. CONTROL CABLE INSTALLATION ..................29
OUTBOARD MOTOR SIDE ..................................................29
Throttle control cable adjustment..................................... 33
Shift control cable adjustment...........................................36
9. INDICATOR PANEL...........................................38
Indicator Panel Installation................................................. 38
10. WIRE HARNESS CONNECTION....................39
11. METERS..........................................................41
Meter Installation ................................................................ 41
Meter Wire Connection....................................................... 42
12. BATTERY ........................................................43
13. PROPELLER ....................................................44
Propeller Selection .............................................................. 44
Propeller Selection Chart.................................................... 45
Propeller type.......................................................................46
Boat Type and Applicable Size...........................................46
Propeller Installation........................................................... 48
14. ADJUSTMENT AFTER INSTALLATION .......49
Trim Tab Adjustment.......................................................... 49
15. PRE-DELIVERY SERVICE CHECK LIST .........50
16. WHEN RADIO STATION/
GPS MOUNTED ON THE BOAT....................52
17. BREAK-IN PROCEDURE ................................53
INDICATOR PANEL TEMPLATE
WIRING DIAGRAMS
• Long Tiller Handle Type
• Side Mount Remote Control Box Type
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