2
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
3. 4
A
B.
C.
3.
5
A
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
L.
M.
N.
0.
P.
Q.
R.
s.
T.
u.
V.
3.
6
A.
1.
2.
CONTENTS
---------~···-···----------~
Disassembly ......•..•..............••••.....•.......•.......•.••.••.. 39
Reassembly ........................•.............•.............••••.. 39
Oil Filter Construction .•....................•.••...•...............••... 39
Oil Filter Disassembly ...............•....••.•.......•••....•.•.......•. 39
Oil Filter Reassembly ....•.•..........•................••..........•••• 40
Clutch .............•.............•..................••.......••••••. 42
Oil Pump Construction .........•.••......••.........•........•.•.•.•.•.. 42
Clutch Disassembly ...............•.....•.•...............••.........•. 42
Clutch Inspection .....................•...••.......•..........•...••.•• 43
Clutch Reassembly ..........•.....••..•...............•.•............. 44
CRANKCASE COVER
!LEFT! .............•.....•..•...................... 44
Construction .....................................•................... 44
Disassembly. . . . . . . . . . . . . . . ..............•.........................•. 44
Reassembly ......................•...•............................•.. 44
UPPER AND LOWER CRANKCASE ...........•............................ 45
Construction ............................•............................ 45
Oil Separator Operation .................•.••........................... 46
Upper and Lower Crankcase Disassembly ................................... 46
Upper and Lower Crankcase Inspection .................................... 46
Upper and Lower Crankcase Reassembly . . . . . . . . . . . . • . . . . . . . . . . ........... 46
Crankshaft Construction .............•................................... 47
Connecting Rod Construction ............................................ 48
Crankshaft Disassembly ................•................................ 49
Crankshaft
Inspection .................................................. 49
Crankshaft Reassembly .....................................•............ 50
Transmission Construction ....... , ...........................•........... 51
Transmission Disassembly. . . ...........................................• 53
Transmission Inspection .............•..........•.................•...... 53
Transmission Reassembly .........................................•...... 54
Gear Shift Construction .................................•.•.........•.• 54
Gear Shift Disassembly ................................................•
55
Gear Shift Inspection . . . . . . . . . . . . . . . . . ................................ 55
Gear Shift Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . ....................... 55
Kick Starter Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .......... 56
Kick Starter Disassembly ................................................ 56
Kick Starter Inspection .••.............................................. 56
Kick Starter Reassembly .•.............................................. 56
Carburetor ..•••••••..••..•••........................................ 57
Construction ••.••.•••••.•.•...•......•................................ 57
Air System •....••.•............................................... 59
Fuel System . . . . . . . . . . . . . . . • . . . . • . . . . . . . . . • • . . . . . . . . . . . . . . . . . ...... 59