Contents
Contents
MOTORCYCLE SAFETY............................. 1
Important Safety Information ........................... 2
Important Safety Precautions ........................ 2
Accessories & Modifications ........................... 3
Safety Labels .................................................... 4
INSTRUMENTS & CONTROLS.................. 5
Operation Component Locations ...................... 6
MIL (Malfunction Indicator Lamp) ................. 7
MIL Blink Pattern ......................................... 7
Current DTC/Freeze DTC............................. 7
Circuit Inspection.......................................... 8
DTC Index..................................................... 9
Mode Indicator ............................................... 10
BEFORE RIDING......................................... 11
Are You Ready to Ride? ................................ 12
Is Your Motorcycle Ready to Ride? ............... 13
Pre-ride Inspection ...................................... 13
BASIC OPERATING INSTRUCTIONS.... 15
Safe Riding Precautions .............................. 16
Starting & Stopping the Engine ...................... 17
Fast Idle Knob............................................. 17
Preparation .................................................. 17
Starting Procedure....................................... 17
How to Stop the Engine .............................. 18
Break-in Guidelines ........................................ 19
SERVICING YOUR HONDA ......................21
Before You Service Your Honda
The Importance of Maintenance .....................22
Maintenance Safety .........................................23
Important Safety Precautions.......................23
Maintenance Schedule ....................................24
General Competition Maintenance .................26
Before & After Competition Maintenance .....30
Between Motos & Practice Maintenance.....30
After Competition Maintenance ..................31
Service Preparations
Maintenance Component Locations ...............32
Seat ..................................................................33
Fuel Tank ........................................................34
Subframe .........................................................36
Service Procedures
Fluids & Filters
Fuel System .....................................................38
Engine Oil .......................................................48
Coolant ............................................................51
Air Cleaner ......................................................53
Crankcase Breather .........................................55
Engine
Throttle ............................................................56
Engine Idle Speed ...........................................58
Clutch System .................................................59
Spark Plug .......................................................64
Valve Clearance ..............................................65
Piston/Piston Rings/Piston Pin ........................74
Cam Chain Tensioner Lifter ...........................83
Chassis
Suspension ...................................................... 85
Brakes ........................................................... 102
Wheels .......................................................... 106
Tires & Tubes ............................................... 107
Drive Chain .................................................. 109
Exhaust Pipe/Muffler .................................... 112
Additional Maintenance Procedures ............. 116
Appearance Care .......................................... 118
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CRF450R
31MKE600
M
OM 15900 (1605)
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