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Honda CRF450R 2017 User Manual

Honda CRF450R 2017
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Servicing Your Honda 111
Drive Chain
For maximum service life, the drive chain should
be cleaned, lubricated, and adjusted before each
outing.
1. Remove the master link retaining clip (1) with
pliers.
Do not bend or twist the clip.
2. Remove the master link (2) and link plate (3).
Remove the drive chain.
3. Clean the drive chain in high flash-point
solvent and allow it to dry.
4. Inspect the drive chain for possible wear or
damage. Replace the drive chain if it has
damaged rollers, loose fitting links, or
otherwise appears unserviceable.
Chain:
5. Inspect the sprocket teeth for wear or damage.
We recommend replacing the sprocket
whenever a new chain is installed.
Both chain and sprockets must be in good
condition, or the new replacement chain or
sprocket(s) will wear rapidly.
Excessively worn sprocket teeth have a
hooked, worn appearance. Replace any
sprocket which is damaged or excessively
worn.
NOTICE
Use of a new chain with worn sprockets will cause
rapid chain wear.
6. Install the chain.
7. Measure a section of the drive chain to
determine whether the chain is worn beyond its
service limit. Put the transmission in gear, and
then turn the rear wheel forward until the lower
section of the chain is pulled taut. With the
chain held taut and any kinked joints
straightened, measure the distance between a
span of 17 pins, from pin center to pin center.
If the measurement exceeds the service limit,
replace the chain. After the chain is measured, shift
the transmission into neutral again before
proceeding with inspection and service.
8. Lubricate the drive chain (page 110).
9. Pass the chain over the sprockets and join the
ends of the chain with the master link. For ease
of assembly, hold the chain ends against
adjacent driven sprocket teeth while inserting
the master link. Install the master link retaining
clip so that the closed end of the clip will face
the direction of forward wheel rotation.
10. Recheck chain slack and adjust as necessary.
The master link is the most critical element of
drive chain security. Master links are reusable,
as long as they remain in excellent condition.
We recommend installing a new master link
retaining clip when the drive chain is
reassembled.
You may find it easier to install a new chain by
connecting it to the old chain with a master link
and pulling the old chain to position the new
chain on the sprockets.
Removal, Cleaning & Replacement
(1) master link retaining clip (3) link plate
(2) master link
Size/link:
RK520TXZ/114RJ
(1) (3)
(2)
Normal Sprocket Teeth
Damaged Sprocket
Teeth
Worn Sprocket
Teeth
REPLACEREPLACE
GOOD
Service limit: 10.20 in (259.0 mm)
More About Drive Chain
MEASURE A SPAN OF 17 PINS (16 PITCHES)
0.(ERRN࣮࣌ࢪ㸰㸮㸯㸴ᖺ㸷᭶㸯᪥ࠉᮌ᭙᪥ࠉ༗ᚋ㸰󰪍㸳㸴

Table of Contents

Questions and Answers:

Honda CRF450R 2017 Specifications

General IconGeneral
Engine Type449cc liquid-cooled single-cylinder four-stroke
Bore x Stroke96.0mm x 62.1mm
Compression Ratio13.5:1
InductionProgrammed Fuel Injection (PGM-FI), 46mm throttle body
TransmissionClose-ratio five-speed
Final Drive#520 Chain; 13T/49T
Rear SuspensionPro-Link Showa single shock with spring preload, rebound and compression damping adjustability; 12.4 inches travel
Front BrakeSingle 260mm disc with twin-piston caliper
Rear BrakeSingle 240mm disc
Front Tire80/100-21
Rear Tire120/80-19
Trail116mm (4.6 inches)
Wheelbase58.3 inches
Seat Height37.8 inches
Valve TrainUnicam, 4-valve
IgnitionFull transistorized
Curb Weight243 pounds

Summary

Introduction

ABBREVIATION

List of abbreviations used in the manual for technical terms and system names.

A Few Words About Safety

Motorcycle Safety

Section detailing safety information and recommendations for riding the CRF.

Motorcycle Safety

Important Safety Information

Key safety information and recommendations for safe riding.

Important Safety Precautions

Essential precautions to protect yourself when riding.

Accessories & Modifications

Information on installing non-Honda accessories or modifying the CRF.

Safety Labels

Guidance on understanding and maintaining safety labels on the motorcycle.

Instruments & Controls

Operation Component Locations

Identifies the location of basic controls and components on the CRF.

MIL (Malfunction Indicator Lamp)

Explanation of the Malfunction Indicator Lamp and its function.

Mode Indicator

Details the function and indication of the mode indicator light.

Before Riding

Are You Ready to Ride?

Guidance on rider readiness before operating the CRF.

Is Your Motorcycle Ready to Ride?

Checks to ensure the motorcycle is prepared for riding.

Pre-ride Inspection

Critical pre-ride checklist to ensure safety and proper function.

Basic Operating Instructions

Safe Riding Precautions

Essential precautions for safe operation of the motorcycle.

Starting & Stopping the Engine

Procedures for starting and stopping the engine.

Break-in Guidelines

Instructions for the initial break-in period to ensure reliability.

Servicing Your Honda

The Importance of Maintenance

Explanation of why regular maintenance is crucial for safety and performance.

Maintenance Safety

Safety precautions to follow during maintenance procedures.

Maintenance Schedule

Recommended service intervals and tasks for maintaining the CRF.

Servicing Your Honda

General Competition Maintenance

Specific maintenance tasks tailored for competition use.

Servicing Your Honda

Spark Plug

Information on spark plug inspection, replacement, and reading.

Engine Oil and Filter

Procedures for changing engine oil and replacing the oil filter.

Air Cleaner

Instructions for inspecting, cleaning, and servicing the air cleaner.

Maintenance Component Locations

Seat

Procedure for removing and installing the motorcycle seat.

Fuel System

Fuel Tank

Details on fuel tank removal, refueling, and inspection.

Fuel Line Inspection

Procedure for checking the fuel line for damage or leaks.

Fuel System

Fuel Pressure Relieving

Steps to safely relieve fuel pressure before servicing.

Fuel Line Replacement

Instructions for replacing the fuel line.

Fuel System

Fuel Pump Filter Replacement

Procedure for replacing the fuel pump filter.

Engine Oil

Oil Recommendation

Recommended engine oil type, viscosity, and standards.

JASO T 903 standard

Explanation of the JASO T 903 standard for motorcycle engine oils.

Engine Oil

Checking & Adding Oil

Procedure for checking and adding engine oil to the correct level.

Changing Engine Oil & Filter

Steps for draining and replacing engine oil and the oil filter.

Coolant

Coolant Recommendation

Recommended coolant type and mixture for the cooling system.

Checking & Adding Coolant

Procedure for checking and adding coolant to the system.

Coolant

Cooling System Inspection

Steps to inspect the cooling system for leaks and proper function.

Coolant Replacement

Procedure for replacing the coolant in the system.

Air Cleaner

Cleaning

Instructions for cleaning the air cleaner element and housing.

Crankcase Breather

Draining

Procedure for draining deposits from the crankcase breather tube.

Throttle

Throttle Freeplay

Instructions for checking and adjusting throttle grip freeplay.

Upper Adjustment

Procedure for adjusting throttle freeplay using the upper adjuster.

Lower Adjustment

Procedure for adjusting throttle freeplay using the lower adjuster.

Engine Idle Speed

Idle Speed Adjustment

Procedure for adjusting the engine's idle speed.

Clutch System

Clutch Lever Adjustment

Procedure for adjusting the clutch lever position.

Clutch Lever Freeplay

Instructions for checking and adjusting clutch lever freeplay.

Cable End Adjustment

Procedure for adjusting clutch freeplay at the cable end.

Clutch System

Clutch Disc/Plate Removal

Steps for removing clutch discs, plates, and related components.

Spark Plug

Spark Plug Recommendation

Recommended spark plug types and heat ranges.

Spark Plug Inspection & Replacement

Procedure for inspecting and replacing the spark plug.

Valve Clearance

Cylinder Head Cover Removal

Steps for removing the cylinder head cover for inspection.

Valve Clearance

Valve Clearance Inspection

Procedure for measuring intake and exhaust valve clearances.

Camshaft Removal

Steps for removing the camshaft for adjustment or replacement.

Valve Clearance

Camshaft Installation

Procedure for installing the camshaft and related components.

Piston/Piston Rings/Piston Pin

Cylinder Head Removal

Steps for removing the cylinder head assembly.

Piston/Piston Rings/Piston Pin

Cylinder Removal

Procedure for removing the cylinder from the crankcase.

Piston Removal

Steps for removing the piston from the cylinder.

Piston Ring Removal

Procedure for removing piston rings from the piston.

Piston/Piston Rings/Piston Pin

Piston Installation

Procedure for installing the piston into the cylinder.

Piston/Piston Rings/Piston Pin

Cylinder Installation

Steps for installing the cylinder onto the crankcase.

Cam Chain Tensioner Lifter

Cam Chain Tensioner Lifter Removal

Procedure for removing the cam chain tensioner lifter.

Cam Chain Tensioner Lifter Installation

Procedure for installing the cam chain tensioner lifter.

Suspension

Front Suspension Inspection

Inspection steps for the front suspension components.

Suspension

Front Suspension Removal

Detailed steps for removing the front suspension forks.

Suspension

Fork Outer Tube Disassembly

Procedure for disassembling the fork outer tube.

Damper Oil Change

Steps for changing the fork damper oil.

Suspension

Fork Damper Disassembly

Procedure for disassembling the fork damper assembly.

Fork Damper installation

Steps for assembling the fork damper assembly.

Suspension

Fork Damper installation

Steps for assembling the fork damper assembly.

Suspension

Rear Suspension Inspection

Inspection steps for the rear suspension shock absorber.

Brakes

Front Brake Lever Adjustment

Procedure for adjusting the front brake lever.

Rear Brake Pedal Height

Steps to adjust the rear brake pedal height.

Brakes

Fluid Level Inspection

Checking brake fluid levels in the front and rear systems.

Front Brake Fluid Level Check

Procedure for checking the front brake fluid level.

Rear Brake Fluid Level Check

Procedure for checking the rear brake fluid level.

Wheels

Wheel Rims & Spokes

Inspection and maintenance of wheel rims and spokes.

Axles & Wheel Bearings

Inspection of axle shafts and wheel bearings.

Tires & Tubes

Air Pressure

Information on checking and adjusting tire air pressure.

Inspection

Steps for inspecting tires for wear and damage.

Tube Replacement

Procedure for replacing a punctured or damaged tire tube.

Drive Chain

Inspection

Steps for inspecting the drive chain for wear and damage.

Drive Chain Sliders

Inspection and replacement of drive chain sliders.

Drive Chain

Drive Chain Rollers

Inspection and replacement of drive chain rollers.

Adjustment

Procedure for adjusting drive chain slack and alignment.

Lubrication

Recommended method for lubricating the drive chain.

Exhaust Pipe/Muffler

Exhaust Pipe/Muffler Inspection

Checking mounting bolts and pipe condition for cracks or deformation.

Muffler Removal

Steps for removing the mufflers from the exhaust system.

Additional Maintenance Procedures

Steering Head Bearing Inspection

Procedure for inspecting steering head bearings for roughness or play.

Handlebar Inspection

Checking the handlebar for bends, cracks, or proper positioning.

Control Cables

Maintenance and lubrication of control cables.

Additional Maintenance Procedures

Nuts, Bolts, Fasteners

Torque values for various engine and frame fasteners.

Appearance Care

General Recommendations

General advice on cleaning and protecting the CRF's appearance.

Washing Your Motorcycle with a Mild Detergent

Procedure for washing the motorcycle using mild cleaning agents.

Adjustments for Competition

Engine Mode Select Button

How to change engine output characteristics using the mode select button.

Front Suspension Adjustments

Front Suspension Air Pressure

Procedure for adjusting front suspension air pressure.

Front Suspension Adjustments

Front Suspension Damping

Adjusting compression and rebound damping for front suspension.

Fork Springs

Information on optional fork springs for tuning.

Front Suspension Adjustments

Fork Oil Adjustment

Adjustment procedure for fork oil levels.

Rear Suspension Adjustments

Rear Suspension Spring Pre-Load

Procedure for adjusting rear suspension spring pre-load.

Rear Suspension Adjustments

Rear Suspension Damping

Adjusting high and low speed damping for rear suspension.

Rear Suspension Adjustments

Rear Suspension Race Sag

Procedure for measuring and setting race sag for optimal handling.

Suspension Adjustments for Track Conditions

Soft Surface

Suspension tuning recommendations for soft terrain.

Hard Surface

Suspension tuning recommendations for hard terrain.

Suspension Adjustment Guidelines

Front Suspension Adjustment

Guidelines for adjusting front suspension based on track conditions.

Suspension Adjustment Guidelines

Stiff suspension

Troubleshooting and adjustments for stiff suspension symptoms.

Soft suspension

Troubleshooting and adjustments for soft suspension symptoms.

Suspension bottoms

Troubleshooting and adjustments for suspension bottoming issues.

Suspension Adjustment Guidelines

Rear Suspension Adjustment

Guidelines for adjusting rear suspension based on track conditions and symptoms.

Tuning Tips

Spark Plug Reading

How to interpret spark plug color for engine tuning.

Chassis Adjustments

Rear End

Adjustments for rear end handling, traction, and stability.

Fork Height/Angle

Information on fork positioning in the clamps.

Wheelbase

How wheelbase adjustments affect handling.

Gearing

Higher Gearing (less driven sprocket teeth)

Effects of increasing gearing for top speed and reduced shifting.

Lower Gearing (more driven sprocket teeth)

Effects of decreasing gearing for acceleration and power.

Tire Selection for Track Conditions

Hard, Slick Soil

Tire recommendations for hard and slick terrain.

Muddy Soil

Tire recommendations for muddy conditions.

Loose, Sandy Soil

Tire recommendations for loose and sandy terrain.

Personal Fit Adjustments

Control Positioning

Adjusting lever and pedal positions for comfort and control.

Handlebar Position, Width & Shape

Adjusting handlebar for optimal riding position.

Tips

Transporting Your Motorcycle

Guidelines for safely transporting the CRF on a trailer or truck.

Storing Your Honda

Procedures for preparing and storing the motorcycle for extended periods.

You & the Environment

Tips for environmentally responsible motorcycle ownership and waste disposal.

Troubleshooting

Guide to diagnosing and resolving common engine and performance issues.

Technical Information

Vehicle Identification

Information on VIN and engine serial number locations.

Specifications

Key dimensions, capacities, and technical specifications for the CRF.

Torque Specifications

Nuts, Bolts, Fasteners

Torque values for various engine and frame fasteners.

Oxygenated Fuels

Oxygenated Fuels

Information on using oxygenated fuels and their compatibility.

Competition Logbook

Tuning & Adjustment Records

Guidance on recording suspension, gearing, and tire settings.

Competition Records

Tips for recording race placings, performance thoughts, and strategy.

Maintenance Records

What to record for engine and suspension maintenance history.

Optional Parts List

Optional Parts List

List of optional frame parts and tools available from dealers.

Spare Parts & Equipment

Spare Parts

List of recommended spare parts for events.

General Tools

List of essential general tools for maintenance.

Honda Special Tools

List of specialized Honda tools required for certain procedures.

Chemical Products

List of recommended chemical products for maintenance.

Other Products

List of other useful products for maintenance and care.

Wiring Diagram

Consumer Information

Authorized Manuals

Information on obtaining service and owner's manuals.

Contacting Honda

How to contact Honda for support or feedback.

Your Honda Dealer

Information on dealer services and support.

Quick Reference

How To Avoid Costly Repairs

Tips to prevent premature wear and costly repairs to the engine.

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