Honda CX500 Custom 1978 User Manual

Safety precautions for operating and working on the motorcycle.

Guidelines for servicing the motorcycle to ensure proper maintenance.

Technical details and measurements for the Honda CX500.

Recommended maintenance intervals and tasks for the motorcycle.

Location of frame serial and legal vehicle identification numbers.

Location of engine serial and carburetor identification numbers.

Specified torque settings for engine fasteners.

Specified torque settings for frame fasteners.

List of specialized tools required for maintenance.

List of common tools required for general service.

Schematic for turn signals, running lights, and indicators.

Diagram of fuse box and flasher relay wiring.

Guide for routing clutch, throttle, and speedometer cables.

Guide for routing electrical wiring harnesses.

Description of the exhaust emission control system.

Operation of the crankcase emission control system.

Details regarding the emission control label on the motorcycle.

Procedure for checking the engine oil level.

Steps for changing engine oil and oil filter.

Procedure for checking and replacing final drive gear oil.

Diagram showing all lubrication points on the motorcycle.

Inspection and cleaning procedures for the air cleaner element.

Spark plug inspection, cleaning, and gap adjustment.

Procedure for checking and adjusting valve clearance.

Procedure for synchronizing the carburetors.

Inspection of brake pads and disc plate.

Inspecting and adjusting the steering head bearing.

Step-by-step instructions for removing carburetors.

Instructions for separating the dual carburetors.

Disassembly and inspection of the vacuum cylinder.

Procedure for the initial setting of the pilot screw.

Detailed steps for removing the engine from the frame.

Steps for removing exhaust mufflers and pipes.

Steps for installing the engine back into the frame.

Steps to remove the rocker arm and cylinder head.

Inspecting camshaft bearing journals and wear.

Inspecting rocker arms for wear or damage.

Inspecting and grinding valve seats.

Steps to remove the motorcycle clutch.

Inspecting clutch discs for wear or discoloration.

Steps for removing the oil pump.

Assembling the oil pump components.

Disassembling the rear cover, starter motor, and neutral switch.

Steps for removing the flywheel.

Removing starter clutch outer components.

Installing the reduction shaft, thrust washers, and flywheel.

Testing coolant mixture and radiator cap pressure.

Procedure for replacing engine coolant.

Inspecting the thermostat for damage and operation.

Assembling the water pump with mechanical seal.

Installing the radiator and performing bleeding.

Steps to remove the cam chain and related parts.

Procedure for removing the camshaft.

Inspecting camshaft bearing journals and wear.

Inspecting rocker arms for wear or damage.

Aligning camshaft and checking valve timing.

Steps to remove the gearshift linkage.

Disassembling the final shaft and spring cotters.

Disassembling the transmission and removing oil separator.

Inspecting mainshaft and countershaft for wear.

Steps for removing the connecting rod.

Removing piston pins and pistons.

Measuring ring-to-groove clearance and checking piston crown.

Removing flywheel, cam chain, and crankshaft cap bolts.

Removing main journal bearings using a hydraulic press.

Removing and installing the front wheel.

Steps to remove the front fork.

Removing steering stem nut and fork bridge.

Replacing top and bottom ball races.

Steps for removing and disassembling the rear wheel.

Shock absorber removal procedures.

Replacing rear brake shoes.

Final drive components and backlash inspection.

Checking and replacing brake pads.

Steps to disassemble the master cylinder.

Disassembling the brake caliper.

Installing the brake caliper and bleeding the system.

Steps for charging the motorcycle battery.

Testing stator coil continuity.

Testing the voltage regulator/rectifier.

Spark plug inspection and adjustment procedures.

Ignition coil removal, installation, and performance test.

Inspection and testing of the CDI unit.

Checking ignition timing using a timing light.

Troubleshooting common starter motor issues.

Introduction to the 1980 CX500 Deluxe and Custom addendum.

Maintenance schedule specific to the '80 addendum.

Addendum information on fuel system and carburetor specifications.

Wiring diagram specific to the CX500 Deluxe model.

List of tool numbers and their descriptions.

Chart indicating tool usage for various procedures.