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ENCAL 3000
Honeywell ENCAL 3000 User Manual
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Table of Contents
Default Chapter
3
Table of Contents
3
1 About this Manual and Device Delivery
6
Scope (Aim)
6
How to Use this Manual
7
Symbols
8
Device Delivery
10
Checking the Delivery (List of Supplied and Required Parts)
10
Transporting and Storing the Device
10
Intended Use of Device
11
Responsibility of the Device or System Operator
11
Additional Technical Help and Repairs
12
2 Safety Information and Warnings
13
Information for Handling the Device
14
Authorized (Hardware) Personnel
17
Information and Warnings on the Device Housing
18
Safety Information about Gases
19
Electrical Information Connecting with Earth and Emergency Stop
20
Explosion Protection
23
3 Functional Design of Encal 3000
25
Introduction /Enclosure/Hausing
26
Most Important Features and Functions
27
4 Process Gas Chromatography - General Introduction
28
Analytical Principle
28
Column
29
Detector
30
Sample Injector
31
Result Findig and Presentation
32
5 Housing Interior with Major Internal Components
33
The Channel
34
Processor Board
39
Save Parameters in the Measuring Unit
40
Processor Board Installed
41
Interconnection Board
41
Internal Sample System
43
Double Block and Bleed Function
44
Internal Sample Bypass
45
6 Hardware Installation
45
Installation Specifications
46
Design of the Measurement Point
46
Mechanical Installation (Assembly)
47
Device Dimensions
49
Place of Use and Installation Site (Protection from Environmental Influences, Etc.)
50
Assembly Hints
52
Electrical Installation
53
Cable Glands Cables Andwires
55
Making the Electrical and Signal Connections
58
Connections on the Encal 3000 Interconnection Board Version 1.X
60
Connections on the Encal 3000 Interconnection Board Version 2.X
64
Electrical Device Test to Verify Correct Installation
69
Fluidic Installation
70
Fluid Connections
70
Configuration with Two Carrier Gases
76
Connecting and Replacing Gas Cylinders
77
System Tightness Test
79
7 Commissioning and Decommissioning
79
Requirements for Commissioning and Operation
81
Hardware Start-Up
82
Checking the Device Settings and Signals
83
Decommissioning
83
Dismantling
85
8 Maintenance and Repair
85
Troubleshooting (Identifying Hardware Errors)
86
Troubleshooting in the Gas Supply
88
Troubleshooting in the Electrical Supply and Insulation
88
Maintenance and Remote Maintenance
90
Visual Inspection of the Connections
91
Checking the Gas Connections with a Tightness Test
92
Checking the Cylinder Pressures (Visual Inspection)
93
Checking the Inlet Pressures (Visual Inspection)
93
Checking the Flow Rates (Optional Visual Inspection)
94
Checking / Replacing the Inlet Filters and Adapters
94
Checking the Housing Parts
95
Inspecting the Interior of the Housing
95
Inspecting and Cleaning the Breather Valve
96
Consumables (Carrier and Calibration Gas Cylinder)
97
Spare and Replacement Parts for General Maintenance Work
97
Honeywell Service Work
98
9 Data Communication
98
Data Safety Information and Warning
98
Security Considerations for Your Network
99
Implement Stringent Password Guidelines
99
Prevent Unauthorized External Access Using a Firewall
100
Local TCP/IP Data Communication
101
Local Serial Modbus Data Communication
102
Remote Access
103
Modbus Communication
104
10 Technical Specifications
105
11 Possible Hardware Options and Type Plates
108
Option HT: Heaters Installed
112
Option SC: Single Channel Analyser
113
Option QS : Quad Slave
114
Option H2: Hydrogen Carrier Gas
115
12 Annex
116
Nomenclature/Abbreviations
117
Definitions and Explanations
120
CERTIFICATE EC-Type Examination
125
Declaration of Conformity Encal 3000
127
Iecex Certificate ENCAL 3000
128
FM Certificate of Conformity
132
13 Keywords and Figures
135
Keyword Index
135
List of Figures
139
4
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Honeywell ENCAL 3000 Specifications
General
Brand
Honeywell
Model
ENCAL 3000
Category
Measuring Instruments
Language
English
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