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Hydac CTU 1000 Series - User Manual

Hydac CTU 1000 Series
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CTU 1000 Series
Contamination Test Unit
Operating and Maintenance Instructions
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Document No.: 3229578p
Valid from series no. up: 2481/2007
Keep for future reference.

Table of Contents

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Do you have a question about the Hydac CTU 1000 Series and is the answer not in the manual?

Summary

Imprint

Documentation Representative

Contact for documentation inquiries.

Preface

Technical Support

Contact for product questions and assistance.

Modifications to the Product

Notes on product changes affecting documentation accuracy.

Warranty Information

Reference to general terms for product warranty.

Using the Documentation

Guidance on navigating the manual for information retrieval.

Safety Information

Hazard Symbols

Explanation of safety pictograms and their meanings.

Signal Words and Safety Instructions

Defines DANGER, WARNING, CAUTION, NOTICE signal words.

Proper;Designated Use

Specifies intended applications and limitations of the unit.

Improper Use and Deviations

Details hazardous situations from unintended operation.

Personnel Qualifications

Defines required skills and training for operators.

Personal Protective Equipment

Guidelines on clothing, gloves, and eye/hearing protection.

Emergency Stop Procedures

Instructions for immediate shutdown in case of emergency.

Transporting the CTU

Transport Securing

Methods for securing the unit during transport.

Storing the Assembly

Storage Conditions

Recommended environmental parameters for storing the unit.

Decoding the Name Plate

Identification Details

Information found on the unit's name plate.

Checking the Scope of Delivery

Supplied Items List

Inventory of components included with the CTU.

CTU Dimensions

Outer Dimensions

Physical measurements of the CTU unit.

Analysis Chamber Dimensions

Internal measurements of the analysis chamber.

Preparing the CTU for Operation

Setting up the CTU

Placement and initial positioning of the unit.

Connecting the CTU

Electrical and signal connections, including contact checks.

Connecting Connector Cables

Details on connecting various cables to the CTU.

Filling CTU and Initial Cleaning

Procedures for adding test liquid and initial rinsing.

Air Extraction within the Unit

Air Extraction Requirements

Conditions necessitating air extraction for safety.

Connecting an Air Extractor

How to attach an external air extraction system.

Electrical and Compressed Air Connections

Power and pneumatic supply connections.

Connecting the Foot Switch

Attaching the foot-operated switch.

Parts of the CTU

Identification of major unit components.

Operating Console Components

Description of controls on the operating console.

Manual Spray Extraction Procedure

Step-by-step guide for manual extraction.

Achievable Negative Control Values

Expected baseline readings under different conditions.

Operating the Filter Membrane Holder

Filter Membrane Holder Versions

Description of union nut and clip versions.

Cascading Filter Membranes Setup

How to arrange multiple filter membranes.

CTMH Holder Operation

Specific instructions for the CTMH holder.

Door Contact Switch

Functionality of the door interlock system.

External Rinsing Connections

Using external ports for rinsing.

Door Lock Operation

How to lock and unlock the analysis chamber door.

Collecting Pan Sensor

Optional sensor for detecting full collecting pan.

CTU in Operation

Switching on the CTU

Powering up the unit and system checks.

CTU Software and Clean-Room Conditions

Software interface and chamber cleanliness.

Automatic Chamber Cleansing

Process for automatic cleaning of the analysis chamber.

Automatic Reservoir Switchover

System behavior for switching between liquid reservoirs.

Contamination Testing: Spray Extraction

Performing tests using spray extraction.

Ultrasound Test Procedures

Steps and precautions for ultrasound testing.

Switching the CTU Off

Proper shutdown sequence for the unit.

Changing the Filter Membrane

Filter Membrane Replacement

Step-by-step guide for replacing the membrane.

Labeling Filter Membranes

System for identifying used filter membranes.

Performing Inspection and Maintenance

User Information: Products Under Pressure

Notes on pressure equipment directive exclusion.

Maintenance Work Overview

General schedule for periodic maintenance tasks.

Micronic and Return-Line Filters

Description and maintenance of these filters.

Filter Element Replacement (CTU 1 xx0;1 xx1)

Procedure for changing filter elements.

Calibrating Measurement Systems

Instructions for calibrating liquid meter and sensor.

Cleaning Procedures

Guidelines for cleaning the analysis chamber and diffuser.

Filter Regulator Service

Checks, draining, and cleaning of the filter regulator.

Test Liquid Management

Changing and handling the test liquid.

Protective Glove Management

Checking, installing, and conductivity of gloves.

Filter Regulator Maintenance

Disassembly and reassembly of the filter regulator.

Hydraulic Diagram

Hydraulic Circuitry Overview

Visual representation of fluidic components and flow.

Spare Parts List

Spare Parts for CTU 1 xxx

List of components for CTU 1xxx series.

Spare Parts for CTU 1 xx0

List of components for CTU 1xx0 series.

Spare Parts for CTU 1 xx1

List of components for CTU 1xx1 series.

Customer Service

Disposing of the CTU

Environmentally friendly disposal instructions for the unit.

Technical Details

Dimensions and Weight

Specifications for unit size and mass.

Voltage, Wattage, and Environment

Electrical specs, operating temperature, and humidity.

Air Supply Specifications

Requirements for compressed air input.

Ultrasonic Specifications

Details for the optional ultrasonic feature.

Model Code Explanation

Summary

Imprint

Documentation Representative

Contact for documentation inquiries.

Preface

Technical Support

Contact for product questions and assistance.

Modifications to the Product

Notes on product changes affecting documentation accuracy.

Warranty Information

Reference to general terms for product warranty.

Using the Documentation

Guidance on navigating the manual for information retrieval.

Safety Information

Hazard Symbols

Explanation of safety pictograms and their meanings.

Signal Words and Safety Instructions

Defines DANGER, WARNING, CAUTION, NOTICE signal words.

Proper;Designated Use

Specifies intended applications and limitations of the unit.

Improper Use and Deviations

Details hazardous situations from unintended operation.

Personnel Qualifications

Defines required skills and training for operators.

Personal Protective Equipment

Guidelines on clothing, gloves, and eye/hearing protection.

Emergency Stop Procedures

Instructions for immediate shutdown in case of emergency.

Transporting the CTU

Transport Securing

Methods for securing the unit during transport.

Storing the Assembly

Storage Conditions

Recommended environmental parameters for storing the unit.

Decoding the Name Plate

Identification Details

Information found on the unit's name plate.

Checking the Scope of Delivery

Supplied Items List

Inventory of components included with the CTU.

CTU Dimensions

Outer Dimensions

Physical measurements of the CTU unit.

Analysis Chamber Dimensions

Internal measurements of the analysis chamber.

Preparing the CTU for Operation

Setting up the CTU

Placement and initial positioning of the unit.

Connecting the CTU

Electrical and signal connections, including contact checks.

Connecting Connector Cables

Details on connecting various cables to the CTU.

Filling CTU and Initial Cleaning

Procedures for adding test liquid and initial rinsing.

Air Extraction within the Unit

Air Extraction Requirements

Conditions necessitating air extraction for safety.

Connecting an Air Extractor

How to attach an external air extraction system.

Electrical and Compressed Air Connections

Power and pneumatic supply connections.

Connecting the Foot Switch

Attaching the foot-operated switch.

Parts of the CTU

Identification of major unit components.

Operating Console Components

Description of controls on the operating console.

Manual Spray Extraction Procedure

Step-by-step guide for manual extraction.

Achievable Negative Control Values

Expected baseline readings under different conditions.

Operating the Filter Membrane Holder

Filter Membrane Holder Versions

Description of union nut and clip versions.

Cascading Filter Membranes Setup

How to arrange multiple filter membranes.

CTMH Holder Operation

Specific instructions for the CTMH holder.

Door Contact Switch

Functionality of the door interlock system.

External Rinsing Connections

Using external ports for rinsing.

Door Lock Operation

How to lock and unlock the analysis chamber door.

Collecting Pan Sensor

Optional sensor for detecting full collecting pan.

CTU in Operation

Switching on the CTU

Powering up the unit and system checks.

CTU Software and Clean-Room Conditions

Software interface and chamber cleanliness.

Automatic Chamber Cleansing

Process for automatic cleaning of the analysis chamber.

Automatic Reservoir Switchover

System behavior for switching between liquid reservoirs.

Contamination Testing: Spray Extraction

Performing tests using spray extraction.

Ultrasound Test Procedures

Steps and precautions for ultrasound testing.

Switching the CTU Off

Proper shutdown sequence for the unit.

Changing the Filter Membrane

Filter Membrane Replacement

Step-by-step guide for replacing the membrane.

Labeling Filter Membranes

System for identifying used filter membranes.

Performing Inspection and Maintenance

User Information: Products Under Pressure

Notes on pressure equipment directive exclusion.

Maintenance Work Overview

General schedule for periodic maintenance tasks.

Micronic and Return-Line Filters

Description and maintenance of these filters.

Filter Element Replacement (CTU 1 xx0;1 xx1)

Procedure for changing filter elements.

Calibrating Measurement Systems

Instructions for calibrating liquid meter and sensor.

Cleaning Procedures

Guidelines for cleaning the analysis chamber and diffuser.

Filter Regulator Service

Checks, draining, and cleaning of the filter regulator.

Test Liquid Management

Changing and handling the test liquid.

Protective Glove Management

Checking, installing, and conductivity of gloves.

Filter Regulator Maintenance

Disassembly and reassembly of the filter regulator.

Hydraulic Diagram

Hydraulic Circuitry Overview

Visual representation of fluidic components and flow.

Spare Parts List

Spare Parts for CTU 1 xxx

List of components for CTU 1xxx series.

Spare Parts for CTU 1 xx0

List of components for CTU 1xx0 series.

Spare Parts for CTU 1 xx1

List of components for CTU 1xx1 series.

Customer Service

Disposing of the CTU

Environmentally friendly disposal instructions for the unit.

Technical Details

Dimensions and Weight

Specifications for unit size and mass.

Voltage, Wattage, and Environment

Electrical specs, operating temperature, and humidity.

Air Supply Specifications

Requirements for compressed air input.

Ultrasonic Specifications

Details for the optional ultrasonic feature.

Model Code Explanation

Hydac CTU 1000 Series Specifications

General IconGeneral
Pressuremax. 420 bar
Protection classIP54
TypeContamination test unit
Fluid temperature0 to +80 °C
Measurement rangeSAE AS 4059

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