TORCH LEAD REPLACEMENT
Field Service Bulletin 1
Introduction
Purpose
This Field Service Bulletin describes the procedures for replacing the torch lead on the Duramax series hand torches.
Powermax105 systems: Complete instructions for installing this repair kit are included in the Powermax105 Service
Manual. To download the Service Manual, go to www.hypertherm.com and click the “Downloads library” link.
Materials and tools
• Assorted Phillips
®
and TORX
®
screwdrivers
• Open end wrenches (preferred) or adjustable wrenches
The following procedures require operating knowledge of Hypertherm’s power supplies. If necessary, refer to the
system’s operator manual for detailed information on removing the torch and changing consumables.
WARNING
ELECTRIC SHOCK CAN KILL
Disconnect electrical power before performing any maintenance. See the
Safety and Compliance Manual included with your system for more safety
precautions.
Kit 228959 contents
Part number Description Quantity
075504 Machine screw: 4-40 x 5/16 pan head 1
210158 Label: Duramax 75°/15° hand torch lead 1
229511 25' Duramax 75°/15° hand torch lead replacement 1
330103 Threadlocker, 0.5ml 1
Kit 228960 contents
Part number Description Quantity
075504 Machine screw: 4-40 x 5/16 pan head 1
210158 Label: Duramax 75°/15° hand torch lead 1
229512 50' Duramax 75°/15° hand torch lead replacement 1
330103 Threadlocker, 0.5ml 1