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Hypertherm Duramax Series User Manual
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Duramax
™
Retrofit Torch
Operator Manual – 807530
Revision 1
HRT
2
and MRT
2
for
powermax
600
®
,
powermax
800
®
,
powermax
900
®
, MAX42
®
, and MAX43
®
2
Table of Contents
Electromagnetic Compatibility (Emc)
5
Warranty
7
Table of Contents
11
Section 1
13
Safety Information
13
Specifications
13
Component Weights
14
Duramax HRT 2 Hand Torch Dimensions
14
Duramax MRT 2 Full-Length Machine Torch Dimensions
14
Without Positioning Sleeve (Mini Torch)
14
Section 2
15
Torch Setup
15
Introduction
16
Consumable Life
16
Hand Torch Setup
16
Choose the Hand Torch Consumables
17
Install the Hand Torch Consumables
18
Machine Torch Setup
19
Converting a Duramax Retrofit Machine Torch into a Mini Torch
20
Mount the Torch
22
Choose the Machine Torch Consumables
24
Install the Machine Torch Consumables
26
Aligning the Torch
26
Torch Installation
27
Torches with a Quick Disconnect Connector
27
Torches Without a Quick Disconnect Connector - Powermax600 CE
28
ON/OFF Pendant Connection
29
Section 3
31
Operation
31
Using the Cut Charts
32
55 Amp Mechanized Shielded Consumables
33
50 Amp Mechanized Shielded Consumables
34
45 Amp Mechanized Shielded Consumables
35
40 Amp Mechanized Shielded Consumables
38
45 Amp Mechanized Unshielded Consumables
39
40 Amp Mechanized Unshielded Consumables
42
Finecut ® Consumables
43
Using the Hand Torch
47
Operate the Safety Trigger
47
Hand Torch Cutting Hints
48
Start a Cut from the Edge of the Workpiece
49
Pierce a Workpiece
50
Gouge a Workpiece
51
General Guidelines for Gouging
52
Common Hand-Cutting Faults
52
Using the Machine Torch
53
Ensure the Torch and Table Are Set up Correctly
53
Understand and Optimize Cut Quality
53
To Pierce a Workpiece Using the Machine Torch
56
Common Machine-Cutting Faults
56
Section 4
59
Maintenance and Parts
59
Perform Routine Maintenance
60
Inspect the Consumables
61
Hand Torch Replacement Parts - Duramax HRT 2
62
Machine Torch Replacement Parts - Duramax MRT 2
63
Accessory Parts
64
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Hypertherm Duramax Series Specifications
General
Brand
Hypertherm
Model
Duramax Series
Category
Welding Accessories
Language
English
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