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VX Series
IBC VX Series User Manual
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Table of Contents
Default Chapter
3
Safety Information
3
Manual Safety Markings
3
Important Safety Instructions
3
Table of Contents
5
Known Contaminants
8
Specifications
9
Cabinet Dimensions
10
VX 110 Dimensions
10
VX 150 Dimensions
11
VX 199 Dimensions
12
Connection Specifications
13
1 Introduction
15
Standard Features and Benefits
15
Warranty
16
2 Before Installation
17
3 Installation
19
Code Requirements
19
Removing an Existing Boiler
19
Determining Location of the Appliance
20
Best Installation Conditions
21
Mounting the Boiler
21
Connecting the Vent and Air Intake Pipes
23
Installation Clearances
24
Exhaust Venting and Air Intake
24
Venting Code
25
Venting Options
25
Exhaust Vent Material
25
Direct Vent
26
Rooftop Vent Termination
30
Sidewall Vent Termination
32
Indoor Air Combustion Air Intake
39
Combustion Air Filtration System
40
Closet Installations
41
Installing a Condensate Trap
41
Installing a Condensate Neutralizer
43
Water Piping
45
General Piping Best Practices
48
System Piping
48
Gas Piping
55
Gas Pressure
55
Electrical Connections
56
Power Management, Quality and Electrical Protection
57
120VAC Line-Voltage Hook-Up
57
Other Wiring
59
Zone Valve Hook-Up
59
Thermostat / Sensor Wiring
60
Thermostat Heat Anticipator
60
4 About the Boiler Controller
61
Controller
61
Control Interface
62
5 Before Operating the Boiler
63
Important Pre-Ignition Checks
63
Checklist for Electrical Conditions, Ducting and Water Connections
63
6 Boiler Operation
65
Lighting and Shutting down the Boiler
65
Testing the Ignition Safety Shutoff
66
Commissioning
66
Checking a Boiler's Fuel Source
67
Performing a Fuel Conversion
67
Adjusting the Gas Valve
68
Testing the LWCO Function
72
Testing the Hi-Limit Cutoff Temperature Function
73
7 Service and Maintenance
75
Maintenance Checklist for Homeowner
75
Maintenance Checklist for Heating Contractor
75
Touchscreen Boiler Controller
76
General Boiler Maintenance
76
Replacing the Fan, Gas Valve, and Burner
80
Replacing the Fan
82
Replacing the Gas Valve
83
Replacing the Burner
84
Cleaning the Sight Glass
85
Cleaning the Condensate Trap
86
8 Troubleshooting
89
Electronic Components
89
Temperature Sensors
89
Fan
90
Water Pressure Sensor
90
Safety and Ignition Module (SIM+)
91
Troubleshooting Error Messages
93
Maximum Ignition Trials Error
93
Hi Limit Cut-Off Temperature Error
94
Low Water Cut-Off Error
94
Aux. Interlock 1 or
94
Miscellaneous Touchscreen Controller Errors
95
Ignition Issues
96
Temperature Issues
97
Miscellaneous Issues
98
Cycling Issues
99
Appendices
101
Wiring Diagrams
101
Boiler Part Diagrams - VX 110, VX 150, VX 199
104
Installation & Commissioning Report
109
4
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IBC VX Series Specifications
General
Brand
IBC
Model
VX Series
Category
Boiler
Language
English
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