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ITL SOLIS 75 User Manual

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SERVICE MANUAL
B-42
GEAR BACKLASH CHECKING
Dial Gauge Pointer Set at Zero & Check Backlash
Timing Gear Back lash of all gears should be
0.05-0.35 (WEAR-LIMIT 0.9)
ITL
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ITL SOLIS 75 Specifications

General IconGeneral
BrandITL
ModelSOLIS 75
CategoryTractor
LanguageEnglish

Summary

Foreword

Instructions to Users

Maintenance

Guidance on performing maintenance tasks for the tractor's mechanical components.

Safety Recommendations for Repair Operations

Essential safety rules and procedures to follow during repair operations.

Safety Maintenance Rules

Rules for operating in a clean environment and preparing for emergencies.

How to Read the Manual

Explains the structure and how to effectively use the service manual.

Recommended Schedule for Maintenance Service

Outlines the recommended service intervals and tasks for maintenance.

Identification of Tractor

Provides information on identifying tractor components and serial numbers.

Disassembly and Assembly Operations

4WD Drop Box (Mechanical)

Details on the disassembly and assembly of the 4WD mechanical drop box.

Final Drive

Procedures for disassembling and assembling the final drive unit.

Upper Covers and Rockshaft

Steps for disassembling and assembling upper covers and the rockshaft.

Outer Gear Controls

Disassembly and assembly of outer gear control mechanisms.

Clutch Housing

Procedures for disassembling and assembling the clutch housing.

PTO - Power Take Off

Disassembly and assembly of the Power Take Off (PTO) unit.

PTO - Selection Control

Steps for disassembling and assembling the PTO selection control.

PTO - Shaft Group

Disassembly and assembly procedures for the PTO shaft group.

Actuator Assembly

Disassembly and assembly of the actuator mechanism.

Brake Housing Inside Parts View

Detailed view of the internal parts of the brake housing.

Brake Paddles Parts View

Detailed view of the brake paddles and their components.

Hand Brake Linkage Assembly View

Detailed view of the hand brake linkage and its parts.

Parking Brake

Disassembly and assembly of the parking brake system.

Housing Sensors Assembly

Disassembly and assembly of the housing sensor assembly.

Differential Locking Control

Procedures for the differential locking control system.

Inner Controls Assembly

Disassembly and assembly of the inner control assembly.

Idle Gear

Disassembly and assembly of the idle gear.

Range Gears (Primary Shaft)

Disassembly and assembly of range gears on the primary shaft.

Input Shaft

Disassembly and assembly procedures for the input shaft.

Synchro Shuttle Replacement

Steps for replacing the synchro shuttle mechanism.

Speed Gears (Primary Shaft)

Disassembly and assembly of speed gears on the primary shaft.

Differential Assembly

Procedures for assembling the differential unit.

Pinion - Ranges (Secondary Shaft)

Disassembly and assembly of pinion and range gears on the secondary shaft.

Speed Gears (Secondary Shaft)

Disassembly and assembly of speed gears on the secondary shaft.

Hydraulic Circuit

Hydraulic Circuit of Power Lift

Diagram and parts list for the hydraulic power lift circuit.

Hydraulic Control Valve Part Details (Part 1)

Detailed breakdown of hydraulic control valve components.

Hydraulic Control Valve Part Details (Part 2)

Further details on hydraulic control valve components.

Control Lever Assembly

Disassembly and assembly of the hydraulic control lever assembly.

Cleaning of Hydraulic Control Valve

Procedures for cleaning the hydraulic control valve.

Instruction Manual

Technical Features

Key technical specifications and features of the tractor's hydraulic system.

Power Lift Control Valve Operation (On/Off)

Explanation of the control valve's operation in ON and OFF states.

Internal Leverage System Function

How the internal leverage system of the hydraulic controls functions.

Control Valve Sensitivity Adjustment

Steps for adjusting the sensitivity of the control valve for optimal performance.

Position Control Lever Adjustment

How to adjust the position control lever for proper operation.

Draft Control Lever Adjustment

Procedures for adjusting the draft control lever for optimal implement control.

Reaction Spring Assembly Control

Guidance on controlling the assembly of the reaction spring.

Push Rod Measurement Control

How to measure and control the push rod.

Drawbacks

Lists common drawbacks or issues related to the hydraulic system.

Front Axle - 2WD

Introduction to Front Axle

General information about the ITL front axle and its features.

Front Axle Parts Details

Exploded view and parts list for the front axle assembly.

Front Axle Beam (Power Steering 2WD) View

Detailed view of the front axle beam, specifically for power steering 2WD.

Front Axle Power Steering (2WD) Dismantling

Step-by-step instructions for dismantling the front axle power steering system.

General Information

Manual Use

Guidelines on how to use the service manual effectively.

Information Property

Details regarding the ownership and rights of the information provided.

Agreements and Definitions

Explains key terms and agreements related to the manual.

Measurements and Conversions

Provides measurement units and conversion tables for SI and GB/USA systems.

Maintenance and Repair Symbology

Explains symbols used to denote instructions, warnings, and procedures.

General Description of Tractor

A general overview of the tractor's mechanical systems and components.

General Specifications

Intended Use

Defines the intended applications and purpose of the tractor axle.

Product Identification

Information on how to identify the tractor product and its specifications.

General Description of Axle

A general overview of the tractor axle and its main groups.

Technical Features of Axle

Key technical specifications and features of the tractor's axle.

Limited Slip Differential Disks Specifications

Specifics on the dimensions and wear limits of limited slip differential disks.

Main Dimensions (mm)

Provides key physical dimensions of the axle in millimeters.

Maintenance and Oil Change

Guidance on routine maintenance and oil change procedures for the axle.

Grease Application in Assembly

Specifies where and how to apply grease during assembly.

Adhesives and Tightening Torques

Recommendations for using adhesives and specified tightening torques.

Disassembly and Assembly

Steering Cylinder Group

Detailed steps for disassembling and assembling the steering cylinder.

Epicyclic Reduction Gear Group

Procedures for disassembling and assembling the epicyclic reduction gear.

Wheel Hub Group

Disassembly and assembly of the wheel hub and its components.

Trunnions Group

Steps for disassembling and assembling the trunnion components.

Differential Support Group

Disassembly and assembly procedures for the differential support.

Differential Group

Detailed steps for disassembling and assembling the differential unit.

Pinion Group

Disassembly and assembly procedures for the pinion group.

Axle Beam Group

Procedures for disassembling and assembling the axle beam.

Toe-in and Steering Angle Adjustment

How to adjust the toe-in and steering angle for proper vehicle alignment.

Special Repair Operations

Describes specific repair operations that require special attention or tools.

Testing After Assembly

Procedures for testing components after disassembly and reassembly.

Trouble Shooting

Solving Action

General advice and actions to take for troubleshooting.

Troubleshooting Common Issues

Identifies common problems and their possible causes.

Axle Problems and Diagnosis

Diagnosing specific problems related to the axle.

Service Operations Time

Service Operations Time Schedule

Schedule detailing the estimated time for various service operations.

Steering Unit

Hydrostatic Steering Circuit Diagram

Diagram illustrating the flow and components of the hydrostatic steering system.

OSPJ100 Exploded View

Exploded view of the OSPJ100 steering unit with part identification.

Hydrostatic Steering Unit - Detail View

Detailed views of the hydrostatic steering unit components.

OSPC Hydrostatic Steering Unit Dismantling

Step-by-step instructions for dismantling the OSPC hydrostatic steering unit.

O-Ring/Kin-Ring Roto Glyd Installation

Instructions for installing O-rings and kin-rings/roto glyds.

Lip Seal Installation Instructions

Guidance on the correct installation of lip seals.

Max Tightening Torque & Hydraulic Connections

Specifications for maximum tightening torques and hydraulic connection details.

Power Steering Fault Location Tips

Tips for diagnosing and locating faults in the power steering system.

Electrical System

Introduction to Electrical System

Overview of the tractor's electrical system components.

Major Electrical System Components

Lists the main components of the electrical system.

Starting System

Details about the tractor's starting system, including battery and starter.

Charging System

Information on the alternator and charging system.

Accessories System

Components related to accessories like horns and lights.

Electrical Wiring Circuit Diagram

Schematic diagram of the tractor's electrical wiring.

Inspection Procedure

Steps for inspecting the electrical system components.

General Electrical System Maintenance

General maintenance guidelines for the electrical system.

Lubricants, Greases, and Special Service Tools

Recommended Lubricants & Greases

Specifies the recommended types and grades of lubricants and greases.

Greasing Points on Tractor

Illustrates the locations on the tractor requiring greasing.

Uses of Special Service Tools

Describes various specialized tools and their applications.

Special Tools for Transmission

Lists and illustrates special tools required for transmission service.

Special Tools for Final Drive

Specific tools needed for servicing the final drive.

Special Tools for 4WD Mechanical Drop Box

Tools required for the 4WD mechanical drop box.

Special Tools for PTO Power Take Off

Tools needed for the PTO power take-off assembly.

Special Tools for Clutch Housing - Synchro Shuttle

Tools for servicing the clutch housing and synchro shuttle.

Special Tools for Hydrostatic Steering Unit

Tools required for the hydrostatic steering unit.

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