01 - Machine
06 - About this Manual
06 - Using the Manual
01 - 17 9813/6700-1 01 - 17
Consumable Products
Some procedures require the use of consumable
products such as lubricants, sealants, adhesives
and locking fluids. Use the correct products. Where
products are available from JCB the applicable part
numbers are given in the procedures. For data on all
available consumable products refer to (PIL 75-00).
After Sales
Some procedures require the use of equipment
such as special tools and PPE (Personal Protective
Equipment). Where special tools are available from
JCB the applicable part numbers are given in the
procedures. For data on all available special tools
refer to (PIL 78-00). Use the correct PPE to comply
with local and employer regulations.
(For: JS305)
Information in this manual conforms to a standard
JCB service manual format. The format uses section
headings taken from a PIL. These headings are
assigned numerical identification references.
Table 4.
Example Section Main As-
sembly /
Heading
Compo-
nent / Sub-
heading
PIL refer-
ence
15 03 03
Heading Engine Crankcase Gasket
Information within each PIL reference is included
under a set of standard headings such as
Introduction, Health and Safety, Technical Data and
Operation for example. Where additional relevant
information is contained within another PIL reference
a cross reference is provided.
The main systems information is contained in the
manual as follows.
Table 5.
System PIL Reference Heading
Hydraulic System 30-00-15 Parallel Open Centre System
30-00-50 Schematic Circuit
Electrical System 33-03-03 Battery - Isolation Switch
33-09-00 Power Distribution (including fuses
and relays)
33-00-50 Schematic Circuit
Machine Variants
Where information is different depending on machine
variant, the applicable information sets are included
within the same PIL reference. Headings are
included to identify which information is for which
variant. Make sure you use the correct information.
Diagnostics
Information in this manual can help you diagnose
machine faults.
Before attempting to diagnose possible faults check
the following.
• Ensure that the operator understands the
machine controls, functions and use. Refer to
the applicable Operator Manual.
• Check that the maintenance record complies
with the applicable schedule for the operating
environment. Refer to (PIL 78-24).
• Check that the fuel and hydraulic oil in use
complies with the standards specified. Refer to
(PIL 75-03) and (PIL 75-18).
Torque Tightening
Use the torque tightening values contained in
the individual procedures (Remove and Install,
Disassemble and Assemble etc.). If no values are
specified, use the standard torque tightening values.
Refer to Fasteners and Fixings, Screws, Bolts, Nuts,
Technical data (PIL 72-00).