Name: JUKI AMS-210EN Series
Brand: JUKI
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40087239

No.E388-00

ENGINEER’S MANUAL

Computer-controlled, Cycle Machine

With Input Function

AMS-210EN Series

Table of Contents3
Specifications8
Configuration9
- Names of Main Unit9
- Operation Panel10
Standard Adjustment12
- Main Shaft Connection/Disconnection12
- Removal of Main Shaft Motor and Coupling14
- Crank Rod Connection/Disconnection16
- Crank Balancer Positioning18
- Adjustment of Intermediate Presser Cam20
- Adjustment of Intermediate Presser Bar20
- Intermediate Presser Variable Connection/Disconnection22
- Intermediate Presser Variable Adjustments24
- Intermediate Presser Drivie Arm26
- Lower Shaft Backlash Adjustment and Connection/Disconnection28
- Oscillator Gear Positioning28
- Adjustment of Hook Oil Amount30
- Shuttle Connection / Disconnection and Oil Wick Piping30
- Adjusting the Height of the Needle Bar32
- Hook Adjustment34
- Thread Trimmer Presser Lifter Cam Connection/Disconnection36
- Thread Trimmer and Presser Origin Sensor Adjustment36
- Adjustment of the Moving Knife and Counter Knife Position38
- Floating Amount of the Thread Tension Disk38
- Second Thread Tension Connection / Disconnection40
- AT Unit Connection / Disconnection42
- Wiper Adjustment44
- Adjusting the Pre-Load of the X-Y Table46
- Adjustment of the Tension of the X Timing Belt48
- Adjustment to Positions of X-Motor and Y-Motor (Backlash Adjustment to Gear)50
- Adjusting of the Presser Lower Arm (Motor Type Only)50
- Adjustment When the Presser Plate Sheet Is Replaced (Motor Type Only)52
- Height of the Slider and Pasting of the Presser Plate Sheet (Pneumatic Type Only)54
- Adjusting the Speed of the Work Clamp Feet (Pneumatic Type Only)56
- Making the Origin Setting Gauge58
- Adjusting the X Origin Sensor58
- Adjusting the y Origin Sensor60
- Adjustment of the Bobbin Winder Driving Wheel Position62
- Adjusting the Bobbin Winder Amount62
- Adjustment of the Shuttle Upper Spring and Lower Thread Holder Position64
- Shuttle Felt64
- Shape of the Shuttle Race Ring66
- Adjustment of Thread Take-Up Spring66
- Needle Thread Clamp Device Connection/Disconnection68
- Adjusting the Needle Thread Clamp Notch70
- Adjusting the Needle Thread Clamp Sensor72
Memory Switch74
- Start and Change74
- Function List75
Supplemental Remarks of each Function Number and Explanation of each Function92
- Feeding Frame Operational Sequence Setup92
- Fixed Refuge Position Setup97
- Bank Function Setup98
- Port I/O Setup101
- Simplified Program Setup114
- Version Display127
- Keylock Setup128
- Customize Function Setting of Key Lock130
- Communication Screens of the Maintenance Personnel Level (Program Rewrite)137
- Information Screen at the Maintenance Personnel Level141
- Test Sewing Function143
Test Mode146
Printed Wiring Board and Dip Switch162
- Various Printed Wiring Boards162
- Dipswitch Setup170
Table of Exchanging Gauge Parts According to Sewing Specifications and Needle Size Used171
Option List172
- Method of Pedal Switch Cable Set Connections179
- Method of Mechanical Valve Unit Connections181
Maintenance182
- Replacing the Fuse182
- Changing the Voltage Specification183
- Greasing • Lock-Tight Parts184
- Parts to Which Grease • Lock-Tight Is Applied185
- Replenishing the Designated Places with Grease193
Error Code List198
Message List206
Troubles and Corrective Measures210
- Mechanical Parts210
- Sewing Conditions214
- Electrical Components223
Circuit Diagrams233
- Block Diagram233
- Power Supply Circuit Diagram a234
- Power Supply Circuit Diagram B235
- Power Supply Circuit Diagram C236
- Servo Motor Circuit Diagram237
- Sensor-Pedal Circuit Diagram238
- MAIN•PANEL Board Circuit Diagram239
- Motor•Solenoid Circuit Diagram240
- Air System Circuit Diagram241
Drawing of the Table242
Specifications243
Standard Adjustments244
Driver Adjustments244
Amount of Floating Adjustments for Thread Tension Disc244
Memory Switch246
List of Functions246
Maintenance247
Grease Lock-Tight Application Points247

Brand	JUKI
Model	AMS-210EN Series
Category	Sewing Machine
Language	English

JUKI AMS-210EN Series Engineer's Manual

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