TP-6591 10/1324 Section 3 Scheduled Maintenance
3.2 Service Schedule
Perform Service at Intervals Indicated (X)
Reference
Section
Before
Starting
After
50 Hr or
1 Month
Every
100 Hr or
3 Months
Every
300 Hr or
6 Months
Every
500 Hr or
Yearly
Fuel S ystem
Check t he fuel level and fill as necessary 2.1 X
Check f uel lines and replace as necessary *[ X
Replace the fuel filter *[ X
Lubrication System
Check crankcase oil level and add as necessary 3.3.2 X
Replace the oil in crankcase * 3.3.4 X (200 hr)
Replace the lube oil filter element * 3.3.5 X (200 hr)
Cooling System
Check coolant level and fill as necessary * 3.7.1 X
Check seawater outlet and clean as necessary [ 3.7.8
X (during
operation)
Check f unction of siphon break, if equipped 3.7.6 X
Check and clean seawater flow switch * 3.7.4 X
Replace s eawater pump impeller *[ 3.7.3 X
(check)
X
Adjust seawater pump tension *[ X (200 hr) X
Check heat exchanger anticorrosion zinc
condition *
3.7.7
X
Replace heat exchanger anticorrosion zinc * 3.7.7 X
Flush cooling system *[ 3.7.1
X (1000 hr/
2 years)
Ignition System
Check spark plugs condition and gap * 3.8 X
Replace spark plugs * 3.8 X (250 hr)
Intake/Exhaust System
Inspect exhaust system components *[
3.6 X
Check the exhaust gas condition 3.6
X (during
operation)
Service backfire flame arrestor * 3.5 X
Check and/or replace the catalyst assembly *[
3.6 X
Replace the CO sensor module *[
X (every
2 years)
Check the crankcase breather pipe for obstructions *[
X
Inspect the complete exhaust system *** 3.6 X
Electrical System
Keep battery charged and in good condition 3.9 X
Check and tighten electrical connections * X
Clean battery cables [ X (200 hr)
Engine And Mounting
Check for water, fuel, coolant, and oil leakage *[] X
Retighten all nuts and bolts * X
Check t ightness of mounting bolts/vibromounts * X (200 hr)
Remote Control System
Check remote control operation
X (break-in
period)
X
Generator
Test run generator set X (weekly)
Blow dust out of generator *[ 3.1 X
Clean slip rings and inspect brushes *[ X (1000 hr .)
* Requires removal of sound shield, if installed. *** Should be performed by your local distributor/dealer.
[ Consult your local distributor/dealer for service.
Consult battery manufacturer’s instructions.
] Read WARNING found at the beginning of manual regarding moving parts.
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