Kohler Command CV20 Service Manual

Clean all parts thoroughly as engine is disassembled.
Only clean parts can be accurately inspected
and gauged for wear or damage. There are many
commercially available cleaners that will quickly remove
grease, oil, and grime from engine parts. When such a
cleaner is used, follow manufacturer’s instructions and
safety precautions carefully.
Make sure all traces of cleaner are removed before
engine is reassembled and placed into operation. Even
small amounts of these cleaners can quickly break down
lubricating properties of engine oil.
Disconnect Spark Plug Leads
NOTE: Pull on boot only, to prevent damage to spark
plug lead.
1. Disconnect leads from spark plugs.
2. Shut off fuel supply.
Drain Oil From Crankcase and Remove Oil Filter
1. Remove oil ll cap/dipstick and 1 oil drain plug.
2. Allow ample time for oil to drain from crankcase and
oil lter.
3. Remove mounting screw and detach oil ll tube.
4. Remove and discard oil lter.
Remove Oil Cooler (if equipped)
1. Use a 5/16" Allen wrench to remove oil lter nipple.
2. For crankcase-mounted cooler: Separate oil cooler
from oil pan. Remove and discard gasket located
between them.
For blower housing-mounted cooler: Separate lter
adapter from oil pan, leaving oil lines attached.
Remove screws mounting oil cooler to blower
housing. Remove cooler, lines, and lter adapter as
an assembly.
Remove Mufer
Remove exhaust system and attaching hardware from
engine. On engines equipped with a port liner, remove it
now.
Remove Air Cleaner Assembly
Low-Prole and Commercial Mower Air Cleaners
1. Unhook latches located on either side of air cleaner
cover, or loosen cover-retaining knob, and remove
cover.
2. Remove wing nut from element cover.
3. Remove element cover, element and precleaner.
4. Remove nuts securing spitback cup, bafe or
bracket, and air cleaner base. Additional lower
screws must be removed if engine contains a lower
air cleaner support bracket.
5. Disconnect breather tube from nipple on underside,
or hose from base (as equipped).
6. Remove base and gasket while carefully pulling
rubber breather tube through base.
Heavy-Duty Air Cleaner
1. Disconnect breather hose from tting in adapter or
elbow. Remove nuts securing adapter and any
attached clips to mounting studs.
2. Pull adapter elbow and gasket off mounting studs.
3. Remove screws (inner valve cover screws on each
side) securing air cleaner main support bracket. Do
not lose any of mounting hardware.
Two-barrel carburetor models only: unhook choke
return spring from bottom of air cleaner mounting
bracket.
4. Remove upper screws securing air cleaner mounting
bracket to blower housing and remove air cleaner
assembly.
Remove Control Panel (if equipped)
1. Disconnect Oil Sentry
™
Indicator Light wires.
2. Disconnect choke control cable from throttle control
bracket.
3. Disconnect throttle control bracket from cylinder
head.
4. Remove panel from blower housing.
Remove Fuel Pump
WARNING
Explosive Fuel can cause res and severe
burns.
Do not ll fuel tank while engine is hot or
running.
Gasoline is extremely ammable and its vapors can
explode if ignited. Store gasoline only in approved
containers, in well ventilated, unoccupied buildings,
away from sparks or ames. Spilled fuel could ignite
if it comes in contact with hot parts or sparks from
ignition. Never use gasoline as a cleaning agent.
1. Disconnect fuel lines at carburetor and at in-line fuel
lter.
2. Disconnect pulse (vacuum) hose from crankcase.
3. Remove mounting screws from blower housing and
remove fuel pump and lines as an assembly.
Disassembly/Inspection and Service
5924 690 07 Rev. H KohlerEngines.com

Kohler Command CV20 Specifications

General

Brand	Kohler
Model	Command CV20
Category	Engine
Language	English