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Komatsu WA380-7 - User Manual

Komatsu WA380-7
61 pages
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CEBM25604
Shop
Manual
WA380
-7
WHEEL LOADER
SERIAL NUMBERS WA380-7 A64001 and up
ENGINE 6D107E-2
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to
make changes or improvements at any time without incurring any obligation to install such changes on products
sold previously.
Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
Copyright 2013 Komatsu
Printed in U.S.A.
Komatsu America Corp.
October 2013

Table of Contents

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Summary

Memorandum

Safety Precautions

Safety Notice and General Precautions

Essential safety notices and general rules for safe operation and work.

Preparations and Precautions During Work

Guidelines for preparing for work and precautions to take while performing tasks.

Air Conditioner Circuit Precautions

Specific safety instructions for disconnecting and connecting air conditioner hoses and tubes.

General Information and Standards

General Machine Specifications

Machine dimensions, performance specs, component weights, and fluid specifications.

Component Function and Standards

Explains component structure, function, and judgment standards for inspection.

Standard Value Tables

Provides standard values and criteria for testing, adjusting, and troubleshooting.

Guide to Using the Shop Manual

Manual Volumes, Distribution, and Filing

Information on manual volumes, updates, and how to file pages and interpret symbols.

Units and Symbols Reference

Explains units of measurement and common symbols used in the manual.

Hoisting Operations and Safety

Safe Hoisting Practices

Procedures for checking parts, making signs, and ensuring safety during hoisting.

Sling Work Precautions

Guidelines for checking slings, wearing gloves, and ensuring load stability during sling work.

Overhead and Mobile Crane Safety

Safety precautions for operating overhead and mobile cranes.

Selecting Wire Ropes for Hoisting

Guidance on selecting appropriate wire ropes based on load weight and diameter.

Electric Equipment Handling

Wiring Harness and Connector Care

Precautions for handling wiring harnesses and connectors to prevent damage.

Common Wiring Harness Failures

Identifies common issues like defective contacts and crimping in wiring systems.

Connector Failures and Water Entry

Discusses issues like dirt/oil on contacts and high-pressure water entering connectors.

Connector Removal, Installation, and Drying

Procedures for disconnecting, removing from clips, and drying connectors.

Connecting and Checking Connectors

Steps for visually checking, securely connecting, and verifying connector engagement.

Engine Connectors and Slide;Lock Types

Handling specific engine connectors and slide/lock type connectors.

Slide-Lock Type Connectors

Detailed instructions for disconnecting and connecting Type 2 slide-lock connectors.

Pull-Lock Type Connectors

Instructions for disconnecting and connecting pull-lock type connectors (PACKARD-2).

Push-Lock Type Connectors

Procedures for disconnecting and connecting push-lock type connectors (Type 1).

Push-Lock Type Connectors (2)

Instructions for disconnecting and connecting push-lock type connectors (Type 2).

Push-Lock Type Connectors (3) and Turn-Housing Type

Procedures for push-lock (Type 3) and turn-housing type connectors.

Controller Handling and Troubleshooting Tips

Care for controllers and key points for troubleshooting electric circuits.

Hydraulic Equipment Handling

Work Environment and Field Maintenance

Precautions for operating environment and performing maintenance in the field to prevent contamination.

Hydraulic Oil Management and Replacement

Guidance on sealing openings, refilling, and changing hydraulic oil properly.

Flushing and Cleaning Operations

Procedures for flushing hydraulic circuits with oil and performing oil cleaning operations.

Push-Pull Coupler System

Type 1 Coupler Operation

Instructions for disconnecting and connecting Type 1 push-pull couplers.

Type 2 Coupler Operation

Instructions for disconnecting and connecting Type 2 push-pull couplers.

Type 3 Coupler Operation

Instructions for disconnecting and connecting Type 3 push-pull couplers.

Maintenance Standard Terminology Explained

Standard Size, Tolerance, and Interference

Definitions of standard size, tolerance, clearance, and interference for parts.

Repair Limits and Allowable Values

Explains limits for wear and deformation, and allowable values for product function.

Fuel System Component Handling

Work Environment and Sealing for Fuel System

Precautions for work environment and sealing openings to prevent fuel system contamination.

Fuel Filter and System Precautions

Guidance on replacing fuel filter cartridges and general fuel system care.

Intake System Component Handling

Turbocharger and Air Intake System Care

Precautions for handling the turbocharger and air intake system to prevent foreign matter entry.

Standard Tightening Torque Specifications

Torque for Bolts and Nuts

Tightening torque specifications for standard metric bolts and nuts, including flange bolts.

Torque for Hose Nuts, Flange Bolts, and Flared Nuts

Torque values for hose nuts, split flange bolts, and flared nuts.

O-ring Boss Piping Joint and Plug Torque

Torque specifications for O-ring boss piping joints and plugs.

Hose, Face Seal, and Engine Bolt Torque

Torque values for hoses, face seal joints, and engine series bolts and nuts.

Engine Eye Joint and Taper Screw Torque

Torque specifications for engine series eye joints and taper screws.

Electric Wire Code System

Wire Classification by Thickness

Details wire specifications like diameter, cross-section, and current rating by nominal number.

Wire Classification by Color and Code

Guide to interpreting wire colors and codes used to identify circuits.

How to Read Wire Codes

Explains how symbols in circuit diagrams represent wire type, material, size, and color.

Summary

Memorandum

Safety Precautions

Safety Notice and General Precautions

Essential safety notices and general rules for safe operation and work.

Preparations and Precautions During Work

Guidelines for preparing for work and precautions to take while performing tasks.

Air Conditioner Circuit Precautions

Specific safety instructions for disconnecting and connecting air conditioner hoses and tubes.

General Information and Standards

General Machine Specifications

Machine dimensions, performance specs, component weights, and fluid specifications.

Component Function and Standards

Explains component structure, function, and judgment standards for inspection.

Standard Value Tables

Provides standard values and criteria for testing, adjusting, and troubleshooting.

Guide to Using the Shop Manual

Manual Volumes, Distribution, and Filing

Information on manual volumes, updates, and how to file pages and interpret symbols.

Units and Symbols Reference

Explains units of measurement and common symbols used in the manual.

Hoisting Operations and Safety

Safe Hoisting Practices

Procedures for checking parts, making signs, and ensuring safety during hoisting.

Sling Work Precautions

Guidelines for checking slings, wearing gloves, and ensuring load stability during sling work.

Overhead and Mobile Crane Safety

Safety precautions for operating overhead and mobile cranes.

Selecting Wire Ropes for Hoisting

Guidance on selecting appropriate wire ropes based on load weight and diameter.

Electric Equipment Handling

Wiring Harness and Connector Care

Precautions for handling wiring harnesses and connectors to prevent damage.

Common Wiring Harness Failures

Identifies common issues like defective contacts and crimping in wiring systems.

Connector Failures and Water Entry

Discusses issues like dirt/oil on contacts and high-pressure water entering connectors.

Connector Removal, Installation, and Drying

Procedures for disconnecting, removing from clips, and drying connectors.

Connecting and Checking Connectors

Steps for visually checking, securely connecting, and verifying connector engagement.

Engine Connectors and Slide;Lock Types

Handling specific engine connectors and slide/lock type connectors.

Slide-Lock Type Connectors

Detailed instructions for disconnecting and connecting Type 2 slide-lock connectors.

Pull-Lock Type Connectors

Instructions for disconnecting and connecting pull-lock type connectors (PACKARD-2).

Push-Lock Type Connectors

Procedures for disconnecting and connecting push-lock type connectors (Type 1).

Push-Lock Type Connectors (2)

Instructions for disconnecting and connecting push-lock type connectors (Type 2).

Push-Lock Type Connectors (3) and Turn-Housing Type

Procedures for push-lock (Type 3) and turn-housing type connectors.

Controller Handling and Troubleshooting Tips

Care for controllers and key points for troubleshooting electric circuits.

Hydraulic Equipment Handling

Work Environment and Field Maintenance

Precautions for operating environment and performing maintenance in the field to prevent contamination.

Hydraulic Oil Management and Replacement

Guidance on sealing openings, refilling, and changing hydraulic oil properly.

Flushing and Cleaning Operations

Procedures for flushing hydraulic circuits with oil and performing oil cleaning operations.

Push-Pull Coupler System

Type 1 Coupler Operation

Instructions for disconnecting and connecting Type 1 push-pull couplers.

Type 2 Coupler Operation

Instructions for disconnecting and connecting Type 2 push-pull couplers.

Type 3 Coupler Operation

Instructions for disconnecting and connecting Type 3 push-pull couplers.

Maintenance Standard Terminology Explained

Standard Size, Tolerance, and Interference

Definitions of standard size, tolerance, clearance, and interference for parts.

Repair Limits and Allowable Values

Explains limits for wear and deformation, and allowable values for product function.

Fuel System Component Handling

Work Environment and Sealing for Fuel System

Precautions for work environment and sealing openings to prevent fuel system contamination.

Fuel Filter and System Precautions

Guidance on replacing fuel filter cartridges and general fuel system care.

Intake System Component Handling

Turbocharger and Air Intake System Care

Precautions for handling the turbocharger and air intake system to prevent foreign matter entry.

Standard Tightening Torque Specifications

Torque for Bolts and Nuts

Tightening torque specifications for standard metric bolts and nuts, including flange bolts.

Torque for Hose Nuts, Flange Bolts, and Flared Nuts

Torque values for hose nuts, split flange bolts, and flared nuts.

O-ring Boss Piping Joint and Plug Torque

Torque specifications for O-ring boss piping joints and plugs.

Hose, Face Seal, and Engine Bolt Torque

Torque values for hoses, face seal joints, and engine series bolts and nuts.

Engine Eye Joint and Taper Screw Torque

Torque specifications for engine series eye joints and taper screws.

Electric Wire Code System

Wire Classification by Thickness

Details wire specifications like diameter, cross-section, and current rating by nominal number.

Wire Classification by Color and Code

Guide to interpreting wire colors and codes used to identify circuits.

How to Read Wire Codes

Explains how symbols in circuit diagrams represent wire type, material, size, and color.

Komatsu WA380-7 Specifications

General IconGeneral
BrandKomatsu
ModelWA380-7
CategoryExcavators
LanguageEnglish

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