TABLE OF CONTENTS 3
11.31 Removing the fuel tank x............................... 44
11.32 Installing the fuel tank x................................ 45
11.33 Checking for chain dirt accumulation................ 45
11.34 Cleaning the chain .......................................... 45
11.35 Checking the chain tension .............................. 46
11.36 Adjusting the chain tension.............................. 46
11.37 Checking the chain, rear sprocket, engine
sprocket, and chain guide................................ 47
11.38 Adjusting the chain guide x ........................... 49
11.39 Checking the frame x .................................... 49
11.40 Checking the swingarm x............................... 49
11.41 Checking the routing of the throttle cable.......... 49
11.42 Checking the rubber grip ................................. 50
11.43 Additionally securing the rubber grip................. 50
11.44 Adjusting the basic position of the clutch
lever .............................................................. 50
11.45 Checking the fluid level of the hydraulic
clutch............................................................ 50
11.46 Correcting the fluid level of the hydraulic
clutch............................................................ 51
11.47 Changing the hydraulic clutch fluid x.............. 51
12 BRAKE SYSTEM ........................................................ 52
12.1 Checking the free travel of the hand brake
lever .............................................................. 52
12.2 Adjusting the free travel of the handbrake
lever .............................................................. 52
12.3 Checking the brake discs ................................. 52
12.4 Checking front brake fluid level ........................ 53
12.5 Adding front brake fluid x.............................. 53
12.6 Checking the front brake linings ....................... 54
12.7 Changing the front brake linings x.................. 54
12.8 Checking the free travel of foot brake lever ........ 56
12.9 Adjusting the basic position of the foot brake
lever x ......................................................... 56
12.10 Checking the rear brake fluid level.................... 57
12.11 Adding rear brake fluid x ............................... 57
12.12 Checking the rear brake linings ........................ 58
12.13 Changing the rear brake linings x ................... 59
13 WHEELS, TIRES ........................................................ 61
13.1 Removing the front wheel x ........................... 61
13.2 Installing the front wheel x ............................ 61
13.3 Removing the rear wheel x............................. 62
13.4 Installing the rear wheel x.............................. 62
13.5 Checking the tire condition .............................. 63
13.6 Checking the tire air pressure........................... 64
13.7 Checking the spoke tension.............................. 64
14 COOLING SYSTEM ..................................................... 65
14.1 Cooling system ............................................... 65
14.2 Checking the antifreeze and coolant level.......... 65
14.3 Checking the coolant level ............................... 65
14.4 Draining the coolant x................................... 66
14.5 Refilling coolant x......................................... 66
15 TUNING THE ENGINE................................................ 68
15.1 Checking the play in the throttle cable .............. 68
15.2 Adjusting the play in the throttle cable x......... 68
15.3 Carburetor - idle.............................................. 68
15.4 Carburetor - adjusting idle speed x ................. 69
15.5 Emptying the carburetor float chamber x......... 70
15.6 Checking the basic position of the shift lever ..... 70
15.7 Adjusting the basic position of the shift
lever x ......................................................... 70
16 MAINTENANCE WORK ON THE ENGINE ..................... 72
16.1 Checking the gear oil level ............................... 72
16.2 Changing the gear oil x.................................. 72
16.3 Draining the gear oil x................................... 72
16.4 Filling up with gear oil x................................ 73
16.5 Adding gear oil x........................................... 73
17 CLEANING, CARE ...................................................... 75
17.1 Cleaning the motorcycle .................................. 75
18 STORAGE.................................................................. 76
18.1 Storage .......................................................... 76
18.2 Preparing for use after storage.......................... 76
19 TROUBLESHOOTING ................................................. 77
20 TECHNICAL DATA...................................................... 79
20.1 Engine ........................................................... 79
20.2 Engine tightening torques ................................ 79
20.3 Capacities ...................................................... 80
20.3.1 Gear oil...................................................... 80
20.3.2 Coolant...................................................... 80
20.3.3 Fuel .......................................................... 80
20.4 Chassis .......................................................... 80
20.5 Tires.............................................................. 81
20.6 Fork............................................................... 81
20.7 Shock absorber............................................... 81
20.8 Chassis tightening torques ............................... 82
20.9 Carburetor...................................................... 83
20.9.1 Carburetor tuning........................................ 83
21 SUBSTANCES ........................................................... 85
22 AUXILIARY SUBSTANCES .......................................... 87
23 STANDARDS ............................................................. 89
INDEX .............................................................................. 90
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