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ENDURO 640 LC4
KTM ENDURO 640 LC4 User Manual
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ENGLISH
5
SERIAL NUMBER LOCATIONS
»
Chassis number
The chassis number is stamped on the right side of the steering head tube.
Write this number into the relevant area on page 1.
Engine number, engine type
The engine number and engine type are stamped on the right hand side of
the engine below the chain sprocket. Write this number into the relevant area
on page 1.
5
7
Table of Contents
Important Limited Warranty and Limited Guarantee Information
4
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
7
Clutch Lever
7
Hand Decompression Lever
7
Hand Brake Lever
7
Choke Lever
7
Ignition Lock with 3 Switch Positions
7
Multi-Functional Digital Speedometer
8
Display
8
Setting Options in the Display
9
Cooling Liquid Temperature Display
10
Indicator Lamps
10
Combination Switch
11
Starter Tip Switch, Emergency off Tip Switch, Light Switch
11
Filler Cap
11
Fuel Tap
12
Shift Lever
12
Kickstarter
12
Foot Brake Pedal
12
Compression Damping of Fork
13
Rebound Damping of Fork
13
Compression Damping of Shock Absorber
13
Rebound Damping of Shock Absorber
13
Holding Bars (LC4 Enduro)
13
Grip (LC4 Supermoto)
13
General Tips and Warnings for Starting the Motorcycle
14
Instructions for Initial Operation
14
Running in the LC4 Models
14
Accessories and Payload
14
Driving Instructions
15
Check the Following before each Start
15
Starting When the Engine Is Cold
15
Starting When the Engine Is Warm or Hot
16
What to Do When the Engine Is „Flooded
16
Kickstart Instructions
17
Starting off
17
Shifting/Riding
17
Braking
17
Stopping and Parking
18
Fuel
18
Periodic Maintenance Schedule
19
Maintenance Work on Chassis and Engine
21
Tool Set (LC4 Enduro)
21
Removing the Seat (LC4 Enduro)
21
Removal of Seat (LC4 Supermoto)
22
Tool Set (LC4 Supermoto)
22
Checking and Adjusting Steering Head Bearing
22
Bleeder Screws for Telescopic Fork
23
Cleaning the Dust Sleeves of the Telescopic Fork
23
Changing the Spring Preload of the Shock Absorber
24
Lubricating the Shock Absorber Linkage
24
Checking Rubber Ring on the WP Rear Shock Absorber
24
Checking Chain Tension
25
Correct Chain Tension
25
Chain Maintenance
26
Chain Wear
26
General Informations about KTM Disc Brakes
27
Adjusting of Free Travel at the Hand Brake Lever (LC4 Enduro)
28
Changing the Basic Position of the Handbrake Lever (LC4 Supermoto)
28
Checking of Brake Fluid Level - Front Brake
28
Refilling the Front Brake Fluid Reservoir
28
Checking the Front Brake Pads (LC4 Enduro)
29
Checking the Front Brake Pads (LC4 Supermoto)
29
Changing the Basic Position of the Foot Brake Pedal
29
Checking Rear Brake Fluid Level
30
Checking the Rear Brake Pads
30
Dismounting and Mounting the Front Wheel (LC4 Enduro)
31
Dismounting and Mounting the Front Wheel (LC4 Supermoto)
31
Dismounting and Mounting the Rear Wheel
32
Checking the Shock Absorption Rubbers in the Rear Hub
32
Tires, Air Pressure
33
Checking Spoke Tension
33
Changing the Wheel Size
33
Battery
34
Charging the Battery
34
Fuses
35
Exchanging the Brake Light and Tail Light Bulb (LC4 Enduro)
35
Exchanging the Brake Light and Tail Light Bulb (LC4 Supermoto)
36
Exchanging the Headlight Lamp (LC4 Enduro)
36
Replacing the Parking-Light Bulb (LC4 Enduro)
36
Exchanging the Headlight Lamp (LC4 Supermoto)
37
Replacing the Parking-Light Bulb (LC4 Supermoto)
37
Adjusting the Headlight Range (LC4 Supermoto)
37
Cooling System
38
Checking the Cooling Liquid Level
38
Cleaning the Air Filter (LC4 Enduro)
39
Cleaning of Air Filter (LC4 Supermoto)
39
Exhaust System (LC4 Supermoto)
40
Changing the Original Position of the Clutch Lever
40
Checking the Oil Level of the Hydraulic Clutch
40
Checking and Adjusting the Choke Cable Play
41
Checking the Adjustment of the Hand Decompression Cable
41
Adjust the Throttle Cable
41
Activating the Ignition Curve for Low-Octane Fuel
42
Adjust Idling Speed
42
Draining the Carburetor Float Chamber
42
Engine Oil
43
Checking the Engine Oil Level
43
Oil Circuit
43
Oil and Screen Filter Change, Bleeding of the Oil System
44
Changing Oil Filter
45
Troubleshooting
46
Trouble Shooting
46
Cleaning
49
Conservation for Winter Operation
49
Storage
49
Re-Initiation after Time of Storage
49
Technical Specifications - Chassis
50
Technical Data - Engine
52
Head Word Index
53
Wiring Diagram
54
5
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KTM ENDURO 640 LC4 Specifications
General
Brand
KTM
Model
ENDURO 640 LC4
Category
Motorcycle
Language
English
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