Maintenance instructions
1 Foreword ................................................................................................................................. 5
,QIRUPDWLRQDERXWWKLVPDQXDOড়ড়
3XEOLFDWLRQVEHORQJLQJWRWKHPDQXDOড়ড়
6XSSOHPHQWDU\SXEOLFDWLRQVড়ড়
/LPLWDWLRQRQOLDELOLW\ড়ড়
&RS\ULJKWড়ড়
2WKHUDSSOLFDEOHGRFXPHQWVড়ড়
6SDUHSDUWVড়ড়
'LVSRVDOড়ড়
:DUUDQW\SURYLVLRQVড়ড়
&XVWRPHUVHUYLFHড় ড়
([SODQDWLRQRI6\PEROVড়ড়
2 General safety instructions ................................................................................................... 9
,QWURGXFWLRQড় ড়
,QWHQGHGXVHড়ড়
&RQWHQWRIWKHPDQXDOড়ড়
5HVSRQVLELOLW\RIWKHRSHUDWRUড় ড়
(QJLQHPRGLILFDWLRQ DQGFRQYHUVLRQVড় ড়
3HUVRQQHOUHTXLUHPHQWVড়ড়
3HUVRQDOSURWHFWLYHHTXLSPHQWড় ড়
6SHFLDOKD]DUGVড় ড়
6DIHW\HTXLSPHQWড় ড়
&RQGXFWLQWKHHYHQWRIKD]DUGVDQGDFFLGHQWVড়ড়
6LJQDJHড় ড়
(QYLURQPHQWDOSURWHFWLRQড় ড়
3 Maintenance on components of the drive system .............................................................. 19
(QJLQHVXUURXQGLQJVড়ড়
0DLQWHQDQFHRQFRPSRQHQWVRIWKHFRPSOHWHPDFKLQHড়ড়
4 Maintenance schedule ........................................................................................................... 21
0DLQWHQDQFHUHFRUGড় ড়
5HSDLUPDQXDOড় ড়
5 Maintenance work .................................................................................................................. 23
5.1 Introduction ............................................................................................................................. 23
*HQHUDOVDIHW\LQVWUXFWLRQVড়ড়
5.2 Suitable for all series .............................................................................................................. 25
(QJLQHFOHDQLQJড় ড়
&KHFNLQJWKHFRRODQWFRQFHQWUDWLRQড় ড়
&KHFNLQJWKHFRRODQWKRVHVড়ড়
&KHFNLQJWKHFRROLQJV\VWHPIRUOHDNVড় ড়
5HSODFLQJWKHDLUILOWH ড়ড়
&KHFNLQJDQGDGMXVWLQJWKHLJQLWLRQWLPLQJড়ড়
&KHFNLQJFDEOHKDUQHVVFDEOHFRQQHFWLRQVDQGSOXJVড়ড়
0HDVXULQJWKHFRPSUHVVLRQSUHVVXUHড়ড়
&RPSUHVVLRQSUHVVXUHVড় ড়
0HDVXULQJWKHFUDQNFDVHSUHVVXUHড় ড়
2LOVSHFLILFDWLRQ ড় ড়
5HSODFLQJWKHVWHHOPHVKKRVHVড় ড়
,QVWUXFWLRQVIRULQVWDOODWLRQড় ড়
5.3 E0834/E0836 series ................................................................................................................ 36
HQJLQHRLOFKDQJHড় ড়
&KHFNLQJWKHHQJLQHRLOOHYHOড়ড়
&KDQJLQJWKHFRRODQWড় ড়
5HPRYLQJLQVWDOOLQJWKHVSDUNSOXJড়ড়
5.3.1 Checking and adjusting E0834/E0836 valve clearance ...................................................... 46
5HPRYLQJLQVWDOOLQJWKHF\OLQGHUKHDGFRYHUড় ড়
&KHFNDGMXVWYDOYHVড়ড়
5.4 E2676 series ............................................................................................................................ 53
HQJLQHRLOFKDQJHড় ড়
&KHFNLQJWKHHQJLQHRLOOHYHOড়ড়
3
2EVHUYHWKHVDIHW\LQVWUXFWLRQV)ROORZWKHLQVWUXFWLRQVWRWKHOHWWHUDQGSURFHHGFDXWLRXVO\WRSUHYHQWDFFLGHQWVSHUVRQDOLQMXU\DQG
PDWHULDOGDPDJH%HIRUHFRPPHQFLQJZRUNHQVXUHWKDWWKHODWHVWGRFXPHQWDWLRQLVXVHG