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National Crane 600H
Manitowoc National Crane 600H User Manual
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Operator Manual
National Crane 600H
2
Table of Contents
Default Chapter
5
Table of Contents
5
Section 1
9
Supplemental Information
9
New Owner
9
Basic Nomenclature
9
Section 2
13
Safety Messages
13
General
14
Safety Alert Symbol
14
Signal Words
14
Accidents
14
Operator Information
14
Operator Qualifications
15
Operational Aids
16
Rated Capacity Limiter (RCL) Systems (if Equipped)
16
Anti-Two-Blocking Device
16
Working Area Limiter (if Equipped)
17
Equipment Stability/Structural Strength
17
Load Charts
18
Work Site
18
Wind Forces
18
Wind Speeds
19
Lifting Operations
30
Counterweight
31
Outrigger Lift off
31
Multiple Equipment Lifts
31
Tilt-Up Panel Lifting
32
Pile Driving and Extracting
32
Equipment
33
Equipment Inspection
33
Electrocution Hazard
33
Set-Up and Operation
34
Electrocution Hazard Devices
35
Electrical Contact
35
Special Operating Conditions and Equipment
36
Grounding the Equipment
36
Personnel Handling
36
Environmental Protection
38
Maintenance
38
Service and Repairs
38
Lubrication
39
Tires
39
Hoist Rope
39
Synthetic Hoist Rope
39
Wire Rope
40
Sheaves
41
Batteries
41
Engine
42
Transporting the Equipment
42
Travel Operation
42
Work Practices
43
Personal Considerations
43
Equipment Access
43
Job Preparation
44
Working
44
Lifting
45
Hand Signals
46
Jib
46
Parking and Securing
48
Shut-Down
48
Cold Weather Operation
48
Temperature Effects on Hook Blocks
48
Temperature Effects on Hydraulic Cylinders
48
Overload Inspection
50
Boom Inspection
51
Superstructure Inspection
53
Carrier Inspection
55
Section 3
57
Truck Cab Controls
57
Power Take-Off
57
Park Brake
58
Crane Controls
58
Boom Rotation
58
Swing Speed Adjustment
58
Boom
58
Boom Telescope
58
Power Take-Off
58
Hoist
59
Outriggers
59
Foot Throttle
60
Emergency Stop Switch
60
Horn
60
RCL System
60
RCL Power Switch
60
Momentary RCL Override Switch
60
Load Chart
60
Boom Angle Indicator
60
Boom Length Indicator
60
Operating Procedures
60
Equipment Checks
61
Cold Weather Operation
61
Crane Warm-Up Procedures
61
Engine
61
Transmission
61
Hoist
62
Swing Drive and Turntable Bearing
62
Axles
62
Hydraulic Oil System
62
Jump Starting Hazard
62
Charging the Battery
62
Anti-Two-Block Check
63
RCL Check
63
Hoist System Operation
63
Hoist Burst of Speed Operation
63
Working Area
64
600 H-BC Working Area
64
600 H-RM Working Area
64
Work Site Location
64
Before Leaving the Truck Cab
64
Before Making the Lift
64
Load Chart
64
Using the Load Chart
64
Lifting the Load
65
Load Chart
66
Range Diagram
67
Hoist Data
67
Shut down and Preparation for Road Travel
68
Unattended Crane
69
Remote Control
69
Safety
69
Danger Remote Start Hazard
69
Operation
70
Hydraulic System Description
70
Radio Remote Controls
71
Safety
71
Operation
71
Electrical Circuit Description
71
Emergency Stop Function
72
Frequently Asked Questions
72
Section 4
75
Outrigger Setup
75
Proper Leveling of the Crane
75
Bubble Level Adjustment
75
Site Selection
76
Setting the Outriggers
76
Outrigger Monitoring System (OMS) (Optional-Standard in North America)
76
Operation
76
Outrigger Monitoring System (OMS)
76
Jib Safety Information
77
Side Folding-Swing Around Jib Operation
78
Deployment Procedure
78
Stowing Procedure
80
Jib Removal
81
Jib Maintenance
81
Anti-Two-Block Weight Installation
81
Multipart Line Reeving
82
Using Multiple Part Lines
82
Lifting a 20 Ton (40,000 Lbs) Load
82
Installing Cable on the Hoist
82
Wedge Sockets
83
Terminator Wedge Installation
83
Wedge Socket Installation
83
Section 5
87
General
87
Environmental Protection
87
Lubricants
87
Arctic Lubricants and Conditions
88
Chassis Grease
88
Extreme Pressure Multipurpose Gear Lubricant (EPGL)
88
Open Gear Lubricant
88
Low Temperature Grease
88
Anti-Wear Additives
88
Hydraulic Oil
88
Standard Hydraulic Oil
88
Lubricants
88
Arctic Hydraulic Oil
89
Hydraulic Oil Inspection
89
Surface Protection for Cylinder Rods
89
Lubrication
89
Lubrication Chart
91
Internal Cable Sheave Lubrication
92
Boom Lubrication Inner Wear Pad
93
Boom Lubrication Side and Bottom Wear Pad
93
Outrigger Beam Lubrication
93
Hoist Brake Oil
94
Hoist Gearbox Oil
94
Swing Gearbox and Brake Oil
95
Hydraulic Oil Reservoir Level
95
Hydraulic Filter Replacement
95
Wire Rope Lubrication
95
Carwell© Rust Inhibitor
96
Protecting Cranes from Corrosion
96
Cleaning Procedures
97
Inspection and Repair
97
Application
97
Areas of Application
98
Section 6
101
Crane Inspection and Maintenance
101
Inspection
101
Special Boom Inspection
103
Stability
103
Hoist Cable Inspection and Maintenance
103
Inspection
103
Wire Rope Replacement
103
Care of Wire Rope
104
Replacement Cable
104
Crane Adjustments and Repairs
104
Boom Extension Cable
104
Jib Jack Service and Maintenance
105
Lubrication
105
Rust Prevention
105
Hydraulic System
105
Oil Cooler (Optional)
105
Hydraulic System Trouble Diagnosis
105
Tire Load and Inflation Table
108
Specifications
111
Hydraulic Pump
111
Hydraulic System
111
Reservoir
111
Hoist Speed and Pull
111
Crane Operating Speeds
111
4
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Manitowoc National Crane 600H Specifications
General
Brand
Manitowoc
Model
National Crane 600H
Category
Construction Equipment
Language
English
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