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GROVE GMK5150L
Manitowoc GROVE GMK5150L User Manual
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Operating manual
3 302 709 en
12.01.2018
2
Table of Contents
Default Chapter
17
Table of Contents
17
Overview
47
Accidents
47
Branch Offices
49
Manitowoc Crane Care
49
Dealer List
49
Warranty Specifications
49
Terms Used
50
Technical Data
53
Maximum Lifting Capacity (ASME B 30.5)
53
Dimensions and Weights of the Truck Crane, Axle Loads
54
Dimensions and Weights of Removable Parts
56
Carrier
63
Superstructure
67
Documentation Supplied
69
Questions on Documentation
70
Notes on the Operating Manual
71
What Do the Symbols Used Mean
71
How Is the Operating Manual Structured
73
How Do I Find the Information I Need
75
What Information Is Available for Operations Planning
78
Conversion Table for US Measuring Units
79
Training - Information
81
Identification
82
EC Declaration of Conformity
84
Basic Safety Instructions
85
Intended Use
85
Improper Use
86
Organisational Measures
87
Personnel Qualifications
89
Safety Instructions for Driving the Truck Crane
90
Safety Instructions for Crane Operation
91
Instructions on Transporting Persons
94
Operating Elements for Driving
97
Overview of the Operating Elements
97
On the Outside of the Truck Crane
98
Driver's Cab
102
15 Steering Column/Steering Wheel
103
Instrument Panel
103
Transmission Operating Elements
106
On-Board Computer
109
Tachograph
112
Heating and Air-Conditioning System
113
CCS Control Unit
117
CCS - Menu-Dependent Displays
118
CCS - Start Menu
119
CCS - Overview Menu Groups
120
Carrier Menu Group
122
Settings Menu Group
125
Menu Group Information
128
Various Controls Menu Group
132
Emergency Operations Menu Group
133
Outrigger Control Units
134
Short Description of the Operating Elements
135
Definition of Information Relating to Directions of Movement
136
General Rules for Buttons and Symbols on the Display
137
Engine
138
Adblue System
140
Battery Master Switch
141
Electrical System
142
Crane Control CCS
143
Transmission
145
Reverse Camera
148
Birdview System 270
149
Transfer Case
151
Final Drive
153
Brakes
154
Steering/Separate Steering
156
Suspension
160
Lighting/Windscreen Wipers/Horn
161
Level Adjustment System
164
Tachograph/Speedometer
166
Diagnostics
167
Push-Up Roof
167
Starting the Engine for Driving / Switching It off
177
Starting the Engine from the Driver's Cab
177
CHECKLIST: Starting the Engine
177
CHECKLIST: at Low Temperatures
180
Filling up
181
Checks before Starting the Engine
184
Switch the Ignition on
185
Lamp Test/Equalisation of the Switching States
186
Display - Setting the Brightness
187
Starting the Engine
189
Checks after Starting the Engine
191
Setting the Idling Speed
193
Switch off the Engine
194
At the Ignition Lock and with the Outrigger Control Units
194
Using the Emergency Stop Switches
195
Air Intake Inhibitor
196
Driving
197
Before Driving
197
CHECKLIST: Checks before On-Road Driving
197
Check the Condition of the Truck Crane
203
Adjusting the Seat and the Steering Column
209
Switching the Suspension On/Off
212
Setting the Tachograph
214
Setting the Time
219
Displaying and Resetting Operating Hours
220
Operating the Transmission
221
Switching on
221
Switching the Transmission to the Neutral Position
222
Selecting the Direction of Travel and Starting Gear
223
Changing the Operating Mode
225
Starting
226
Driving and Changing Gears
227
Changing the Driving Direction
229
Stopping
229
On the Roller Type Dynamometer
230
Preheating Transmission
230
Driving the Truck Crane and Switching It off
231
Checks Whilst Driving
231
Cruise Control
234
Temposet
236
Driving Downhill
237
Driving Uphill
240
Overriding Torque Reduction
241
Switching the Truck Crane off
242
Fold-Up Berth
244
Off-Road Driving
245
Transfer Case - Switching the Off-Road Gear On/Off
246
Longitudinal and Transverse Differential Locks
247
Operating the Level Adjustment System
249
Freeing Truck Crane Stuck in Terrain
253
Separate Steering
255
Switching to Separate Steering
256
Switching to Normal Steering Mode
259
Switching Units of Measure
260
Heating and Air-Conditioning System
261
Standard Heating System
261
Air-Conditioning System
264
Auxiliary Water Heating System
266
Auxiliary Air Heater
272
Radio
276
Towing a Trailer
277
Driving Modes and Rigging for On-Road Driving
283
Driving Modes
283
How to Use the Tables
284
Maximum Permitted Speeds with an Axle Load of over 12 T (26,500 Lbs)
288
Weighing the Truck Crane
289
Rigging Work for Driving with a Dolly
293
Switching on the Slewing Gear Freewheel
294
Switching on the Boom Floating Position
295
Switching on Boom Pre-Tensioning
296
Raising/Lowering the 3Rd Axle Line for Dolly Operation
297
Rigging the Main Boom
299
CHECKLIST: Removing the Main Boom
300
CHECKLIST: Mounting the Main Boom
303
Disconnecting/Connecting Hydraulics/Electrical
306
Derricking Cylinder Support
308
Slinging the Main Boom
308
Switching the Pressure Relief On/Off
311
Retracting/Fitting the Derricking Cylinder Head Pin
312
Extending/Retracting the Boom Pivot Pin
314
Transporting the Main Boom
317
Securing/Releasing the Derricking Cylinder
317
Aligning the Connecting Points
318
Inspections after Main Boom Mounting
319
Rigging the Auxiliary Hoist
321
Slinging the Auxiliary Hoist
321
CHECKLIST: Installing the Auxiliary Hoist
322
CHECKLIST: Removing the Auxiliary Hoist
323
Making/Breaking the Connection between the Auxiliary Hoist and the Turntable
324
Establishing/Disconnecting the Hydraulic Connections
325
Disconnecting/Establishing the Electrical Connection
326
Making/Breaking the Connection to the Central Lubrication
327
Transporting the Auxiliary Hoist
328
Check that the Auxiliary Hoist Is Functioning Properly
329
Rigging Aid for the Hoist Rope
330
Installing/Removing the Outrigger Beams
333
CHECKLIST: Removing the Outrigger Beams
334
CHECKLIST: Installing the Outrigger Beams
336
Centre of Gravity Data
338
Preparations - for Removal
338
Preparations - on the Truck Crane
339
Removing/Attaching Outrigger Pads
340
Disconnecting/Establishing Hydraulic Connection
342
Disconnecting/Establishing the Electrical Connection
343
Unscrewing/Screwing in the Spacers
344
Disconnecting/Establishing the Connections to the Supporting Box
346
Pulling Out/Inserting the Outrigger Beam
346
Transporting the Outrigger Beams
350
Note on Error Messages with Removed Outrigger Beams
350
Transport
351
Transport with Transport Vehicle
351
CHECKLIST: Checks before Transport
352
Drive the Truck Crane on to the Transport Vehicle
354
Transport by Ship
356
Malfunctions in Driving Mode
357
Emergency Stop Switch
357
Procedure During Malfunctions
358
What to Do When a Malfunction Occurs in Road Traffic
358
Procedure During Engine Malfunctions
359
Procedure During Transmission Malfunctions
360
Warning and Error Messages
361
Warning or Malfunction Messages on the Instrument Panel
361
Warning and Malfunction Messages on the On-Board Computer Display
365
Warning Messages on the CCS Display
369
Error Messages on the CCS Display
373
Troubleshooting
375
Malfunctions on the Engine
375
Faults on the Adblue System
377
Differential Lock Malfunctions
378
Transfer Case Malfunctions
378
Malfunctions in the Transmission
379
Malfunctions of the Steering
380
Malfunctions of the Service Brake
381
Malfunctions of the Level Adjustment System
382
Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
382
Emergency Operation and Breakdown Assistance
383
Starting the Truck Crane Externally
383
Battery Charger
384
Towing the Truck Crane
385
Wheel Change
389
Inflating the Tyres Yourself
393
Emergency Operation, Steering 3Rd and 4Th Axle Lines
395
Tilting/Lowering the Driver's Cab
399
Prerequisites and Information on Tilting
399
Operating Elements for Crane Operation
413
Overview of the Operating Elements
413
Exterior of the Truck Crane
414
Crane Cab
418
Control Panels
424
Control Lever Assignment
426
CCS Control Unit
428
Menu-Independent Displays
430
CCS - Start Menu
431
CCS - Overview Menu Groups
434
Superstructure Menu Group
438
Menu Group Outrigger/Driving
441
Rcl/Telescoping Menu Group
449
Working Range Limiter Menu Group
459
Information 1 Menu Group
464
Heating/Engine/Additional Equipment Menu Group
466
Telescoping Emergency Program Menu Group
471
Menu Group, Settings
475
Information 2 Menu Group
481
Various Controls
487
RCL Control Unit
488
Menu-Independent Displays
489
RCL - Menus
490
Hand-Held Control
495
Outriggers Control Units
497
Short Description of the Operating Elements
501
Definition of Information Relating to Directions of Movement
501
General Rules for Buttons and Symbols on the Display
502
Engine
503
Adblue System
504
Seat Contact Switch and Dead Man's Switch
506
Crane Control CCS
507
Outrigger - Crane Cab
512
Outrigger Control Units
515
Raise Axle
518
Inclination Indicators
520
Outrigger Pressure Displays
521
Anemometer Displays
521
Counterweight Menu
522
Main Hoist
526
Auxiliary Hoist
528
Slewing Gear
530
Derricking Gear
532
Telescoping Mechanism
534
Hydraulic System
540
Superstructure Lock/House Lock Menu
541
Remote Control
544
Rated Capacity Limiter (RCL)
545
Electrical System
557
Lighting, Windscreen Wiper/Washing System
558
Hand-Held Control
562
Windows and Doors
566
Diagnostics
568
Other
568
9.3 Short Description of the Operating Elements - Driving from the Crane Cab
569
Driving Menu
569
Transmission
571
Final Drive
573
Brakes
574
Steering
575
Starting/Switching off the Engine - for Crane Operation
579
When Starting the Engine for the First Time in the Day
579
Starting the Engine - from the Crane Cab
581
Check the Fuel Level and Adblue Level
581
Checks before Starting the Engine
582
Switching the Ignition on
583
Comparison of Switching States
584
Display - Setting the Brightness
584
Starting the Engine
585
Checks after Starting the Engine
586
Setting the Idling Speed
587
Starting the Engine - with the Hand-Held Control
588
Switch off the Engine
589
At the Ignition Lock and with Hand-Held Control
589
With the Idling Button
589
Using the Emergency Stop Switches
590
Crane Operation
591
Before Operating the Crane
591
CHECKLIST: Checks before Operating the Crane
591
Check the Condition of the Truck Crane
595
Adjusting the Crane Cab Seat and Front Control Panel
598
Checking the Safety Equipment
600
Earthing the Load
603
Preheating Hydraulic Oil
604
Locking/Unlocking the Superstructure
605
Switching the Houselock On/Off
607
Standard Slewing Range Type
611
Permissible Slewing Ranges and Working Positions
611
Maxbase Slewing Range Type
613
Specifications in the Lifting Capacity Tables
614
Enabled Slewing Ranges
617
Lifting Capacities and Slewing Ranges for Outrigger Spans Without Separate Lifting Capacity Tables
618
Operation of the Rated Capacity Limiter
619
Switch on the RCL
620
Enter Rigging Mode
622
Pre-Selecting Telescoping
630
Confirm the Rigging Mode and Lifting Capacity Table
631
Checks before Operating the Crane
635
Display During the Crane Operation
639
RCL Early Warning
647
RCL Shutdown
647
Displaying the Lifting Capacity Tables
649
RCL Override - Version a
653
RCL Override - Version B
657
Datalogger
658
Crane Operation with Main Boom
663
Checks During Crane Operation
663
Main Hoist
665
Auxiliary Hoist
669
Lifting Limit Switch and Lowering Limit Switch
672
Derricking Gear
675
Telescoping Mechanism
679
High-Speed Mode
703
Slewing Gear
705
Switching the Reduction of Slewing Speed on and off
711
Possible Movement Combinations
712
Settings and Displays for Crane Operation
713
Inclining the Crane Cab
713
Idling Speed, Setting
714
Adjusting the Wiper Stroke Interval of the Windscreen Wiper
714
Limiting the Power Unit Speeds
715
Economy Mode
716
Switching Units of Measure
718
Setting the Characteristic Curves for the Control Levers
719
Using the Slewable Spotlights
720
Overriding Torque Reduction
722
Displaying the Operating Hours
723
Working Range Limiter
725
Viewing Current Settings
726
Opening the Working Range Limiter Menu
727
Enter Limit Values - for the Overall Height
728
Enter Limit Values - for the Working Radius
730
Enter Limit Values - for the Slewing Range
732
Enter Limit Values - for the Hoist Rope Travel
735
Shutdown by Working Range Limiter
737
Work Break
739
In Case of Short Work Breaks
739
In Case of Work Breaks of more than 8 Hours
740
Heating and Air-Conditioning System
741
Standard Heating System
741
Air-Conditioning System
743
Auxiliary Heater
745
Cranestar System
748
Overview
748
Position of the Components
748
12 Rigging Work
749
Rigging Work
749
Rigging Work Checklists for Crane Operation with the Main Boom
749
CHECKLIST: Rigging
749
CHECKLIST: Unrigging
755
Choice of a Suitable Positioning Site
759
Determining the Required Load-Bearing Area
759
Safe Distance from Slopes and Pits
762
Earthing the Truck Crane
763
Safe Distance from Overhead Power Lines
764
Rigging Work after Driving with a Dolly
767
Switching off the Boom Floating Position
767
Switching off the Slewing Gear Freewheel
768
Switching off Boom Pre-Tensioning
769
Connecting/Disconnecting the Hand-Held Control
771
Starting the Engine for Rigging
775
Starting/Shutoff the Engine - with the Hand-Held Control
775
Starting/Shutoff the Engine - from the Outrigger Control Units
777
Slewing Range - Only with the Standard Slewing Range Type
779
Representation in the Lifting Capacity Tables
779
Enabled Outrigger Spans
780
Outriggers - Overview - Maxbase Slewing Range Type
781
Definitions
781
Representation in the Lifting Capacity Tables
783
Enabled Outrigger Spans
784
Outrigger Operation
789
CHECKLIST: Extending the Outriggers
789
CHECKLIST: Retracting the Outriggers
791
Preparing the Truck Crane
792
Setting the Outrigger Spans
794
Extending/Retracting Outrigger Beams
797
Moving the Outrigger Pads into Operating/Driving Position
801
Enlarging the Load-Bearing Area
803
Extending/Retracting Supporting Cylinders
804
Levelling the Truck Crane on Outriggers Horizontally
808
Levelling the Free-Standing Truck Crane
812
Operating the Axle Raising System
814
Outrigger Pressure Display
816
Rigging/Unrigging the Counterweight
819
Information on Rigging
819
Counterweight Sections
821
Identification
823
Slinging Points on the Counterweight Sections
824
CHECKLIST: Rigging the Counterweight
825
CHECKLIST: Unrigging the Counterweight
827
Assembling Counterweight Combination
828
Counterweight Hoist Unit
850
Removing/Installing the Counterweight on the Turntable
857
Setting down Counterweight for Driving
859
Slewing with Rigged Counterweight
861
Rigging Work on the Main Boom
863
Hook Block on the Bumper
863
Hook Block on a Separate Vehicle
865
Hook Block, Separable
868
Hook Block with Ballast Plates
870
Reeving and Unreeving the Hoist Rope
872
Possible Reevings on the Main Boom
880
Installing/Removing the Lifting Limit Switch
887
Locking/Unlocking the Lifting Limit Switch
892
Anemometer and Air Traffic Control Light
893
Other Rigging Work
897
Railings on the Turntable
897
Folding the Mirrors in and Out, and Adjusting Them
898
Slinging Points for Personal Protective Equipment
899
Cameras for Crane Operation
900
Step at the Crane Cab
905
13 Driving with a Rigged Truck Crane
907
Driving with a Rigged Truck Crane
907
Route
907
13.2 Permissible Rigging Modes and Axle Loads
911
To Drive Without a Load
911
To Drive with a Load
911
Axle Loads
912
Before Driving the Rigged Truck Crane
913
Check the Tyre Pressures and Wind Speed
913
Secure the Superstructure against Slewing
913
Putting the Truck Crane on the Wheels - with Raise Axle Function
914
Putting the Truck Crane on the Wheels - with the Outriggers
916
Driving from the Driver's Cab
919
Preparing to Drive
919
Whilst Driving
920
After Driving
921
Driving from the Crane Cab
923
Preparing to Drive
924
Opening/Closing the Driving Menu
925
Steering
928
Operating the Transmission
934
Whilst Driving
935
Possible Connections
936
After Driving
938
14 Malfunctions During Crane Operation
939
Malfunctions During Crane Operation
939
Emergency Stop Switch
939
What to Do When Malfunctions Occur During Crane Operation
940
Warning and Error Messages
941
Warning Messages on the CCS Display
941
Error Messages on the CCS Display
946
Warning Messages on the RCL Display
948
Troubleshooting
953
Malfunctions on the Engine
953
Malfunctions on the Main Hoist/Auxiliary Hoist
953
Malfunctions in the Hoist Cameras
955
Malfunctions in the Main Boom Camera
955
Malfunctions on the Derricking Gear
956
Malfunctions in the Telescoping Mechanism
957
Malfunctions on the Slewing Gear
958
Malfunctions on the Counterweight Hoist Unit
960
Malfunctions in the Hydraulic System/Hydraulic Oil Cooler
960
Malfunctions When Operating with the Hand-Held Control
961
Malfunctions When Inclining the Crane Cab
961
Malfunctions When Raising the Axles
961
Malfunctions of the Outriggers
962
Malfunctions on the Turntable Lock
962
Malfunctions on the CCS/RCL Control Units
963
Malfunctions When Driving from the Crane Cab
963
Malfunctions on the Cranestar System
964
Emergency Operations and Programs
967
Mechanical Emergency Activation for Retracting
968
Telescoping Emergency Program
971
Entering the Current Telescoping
979
Emergency Operation with the Hand-Held Control
981
Notes on Slewing in Emergency Operation
984
Rotate for Overridden Slewing Gear Shutdown
987
Hydraulic Emergency Operation with the Hand Pump
989
Switching over the Crane's Hydraulic System
990
Establishing the Hydraulic Circuits Required
991
Performing Emergency Activation
994
After Emergency Activation
995
14.7 Hydraulic Emergency Operation Acc. to BGR 159
997
Applications and Function
997
CHECKLIST: Emergency Operation
999
CHECKLIST: after Emergency Operation
1000
Connecting/Removing Transformer - for Self-Sufficiency
1001
Switching Emergency Operation On/Off
1003
Connecting/Removing Transformer - for External Energy Source
1004
Establishing the Required Hydraulic Circuits
1005
Performing Emergency Operation
1009
Emergency Supply of Another Crane
1011
Fuses in the Crane Cab
1013
4
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Manitowoc GROVE GMK5150L Specifications
General
Brand
Manitowoc
Model
GROVE GMK5150L
Category
Construction Equipment
Language
English
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