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Metso NELES NDX2512TG - User Manual

Metso NELES NDX2512TG
88 pages
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www.metso.com/ndx
7 NDX 71 en - 4/2019
Installation,
Maintenance and
Operating Instructions
NDX
Intelligent valve controller

Table of Contents

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Summary

1 FOR YOUR SAFETY

2 SAFETY PRECAUTIONS

GENERAL SAFETY WARNINGS AND NOTES

Covers general safety warnings, cautions, and notes regarding hazards and operation.

EXPLOSION HAZARD SAFETY PRECAUTIONS

Details specific safety requirements for hazardous areas (Ex).

3 PRODUCT SUMMARY

EXPLOSION HAZARD WARNINGS PLATE

Details explosion hazard warnings for different hazardous area classifications.

4 TECHNICAL DESCRIPTION

4.7 APPROVALS AND CERTIFICATIONS

Lists ATEX, IECEx, CSA, and UL certifications with electrical values and temp ranges.

7 LINEAR MOUNTING

7.3 INSTALLATION TO ANY LINEAR ACTUATOR

Guidelines for installing NDX on generic linear actuators, focusing on magnet positioning.

MAGNET ALIGNMENT TOLERANCES AND EXCLUSION ZONES

Details distance tolerances and exclusion zones for optimal magnet alignment.

8 ROTARY MOUNTING

8.3 INSTALLATION TO ANY ROTARY ACTUATOR

Guidelines for installing NDX on generic rotary actuators, focusing on magnet alignment.

10 ELECTRICAL INSTALLATION

INPUT VALUES AND HAZARDOUS AREA CONNECTION GUIDELINES

Details input values and hazardous area connection requirements.

11 INSTALLATION OF DEVICE OPTIONS

12 LOCAL USER INTERFACE (LUI)

12.8.1 GUIDED START-UP PROCEDURE

Explains the guided startup process for device setup and calibration.

12.8.2 CALIBRATION METHODS

Details manual, 1-point, and automatic calibration procedures.

AUTOMATIC CALIBRATION AND 12.8.3 PARAMETERS

Describes automatic calibration and parameter configuration (Language, Actuator Type, Valve Type, Dead Angle).

POSITIONER FAIL ACTION AND PERFORMANCE LEVEL SETTINGS

Configures fail action and performance level for valve control.

12.2 LUI - USER ACCESS CONTROL

Explains how to restrict LUI access for secure operation.

12.3 CALIBRATION REQUIRED PRIOR TO START

Emphasizes the need for configuration and calibration before automatic control.

12.8.4 LINEARIZATION PROCEDURE

Corrects linkage geometry for linear valves using 3-point calibration.

13 DEVICE TYPE MANAGER (DTM)

13.1 INTRODUCTION TO DTM AND FIELD DEVICE TOOL

Introduces DTM and FDT standard for field device management and integration.

13.3 DTM USER INTERFACE INFORMATION

Explains the DTM user interface elements and their functions.

13.5.2 PARAMETERIZE ONLINE OVERVIEW

Tools for checking device state, commissioning, and configuring behavior.

13.5.2.3 COMMISSIONING WITH DTM

DTM guided start-up for device commissioning.

CONTROL PERFORMANCE AND OPERATION STATE DIAGNOSTICS

Details diagnostics for travel ratio, steady state deviation, hunting, and operation states.

POSITIONER AND CALIBRATION DIAGNOSTICS

Lists diagnostic statuses for relay valve travel, operation time, supply pressure, setpoint, prestage, and calibration.

POSITION FEEDBACK AND ACTUATOR DIAGNOSTICS

Covers diagnostics for missing feedback magnet, actuator pressure sensor, electronics, and failsafe.

VALVE DIAGNOSTICS

Details diagnostics for valve travel, reversals, position, stiction, and opening load.

OPERATING CONDITION DIAGNOSTICS AND SOFTWARE LIMIT SWITCHES

Covers diagnostics for control ratio, temperature, supply pressure, and limit switch statuses.

VALVE DIAGNOSTICS LIMITS

Lists alert limits for valve travel, reversals, position, stiction, and opening load.

PERFORMANCE LEVEL, INSTRUMENTATION, AND PNEUMATIC CONNECTION SETTINGS

Configures performance, instrumentation, and pneumatic connections.

13.5.3 DIAGNOSIS OVERVIEW AND PERFORMANCE

Introduces diagnosis tools and explains performance monitoring.

13.5 NDX DTM INTERFACES

Describes the three NDX DTM user interfaces: Offline, Online, and Diagnosis.

13.5.2.1 PERFORMANCE AND 13.5.2.2 DEVICE INFORMATION

Details device status classification and device information parameters.

13.5.2.4 STATUS CONFIGURATION IN DTM

Configuration of device statuses and related events according to NAMUR class.

DEVICE INFORMATION AND ASSEMBLY RELATED PARAMETERS

Details device info and assembly parameters like fail action, actuator type, valve type.

13.2 GETTING STARTED WITH DTM

Covers software requirements and installation/update procedures for DTM.

14 MAINTENANCE

14.1 GENERAL MAINTENANCE INFORMATION AND SAFETY

General requirements and safety warnings for maintenance.

Summary

1 FOR YOUR SAFETY

2 SAFETY PRECAUTIONS

GENERAL SAFETY WARNINGS AND NOTES

Covers general safety warnings, cautions, and notes regarding hazards and operation.

EXPLOSION HAZARD SAFETY PRECAUTIONS

Details specific safety requirements for hazardous areas (Ex).

3 PRODUCT SUMMARY

EXPLOSION HAZARD WARNINGS PLATE

Details explosion hazard warnings for different hazardous area classifications.

4 TECHNICAL DESCRIPTION

4.7 APPROVALS AND CERTIFICATIONS

Lists ATEX, IECEx, CSA, and UL certifications with electrical values and temp ranges.

7 LINEAR MOUNTING

7.3 INSTALLATION TO ANY LINEAR ACTUATOR

Guidelines for installing NDX on generic linear actuators, focusing on magnet positioning.

MAGNET ALIGNMENT TOLERANCES AND EXCLUSION ZONES

Details distance tolerances and exclusion zones for optimal magnet alignment.

8 ROTARY MOUNTING

8.3 INSTALLATION TO ANY ROTARY ACTUATOR

Guidelines for installing NDX on generic rotary actuators, focusing on magnet alignment.

10 ELECTRICAL INSTALLATION

INPUT VALUES AND HAZARDOUS AREA CONNECTION GUIDELINES

Details input values and hazardous area connection requirements.

11 INSTALLATION OF DEVICE OPTIONS

12 LOCAL USER INTERFACE (LUI)

12.8.1 GUIDED START-UP PROCEDURE

Explains the guided startup process for device setup and calibration.

12.8.2 CALIBRATION METHODS

Details manual, 1-point, and automatic calibration procedures.

AUTOMATIC CALIBRATION AND 12.8.3 PARAMETERS

Describes automatic calibration and parameter configuration (Language, Actuator Type, Valve Type, Dead Angle).

POSITIONER FAIL ACTION AND PERFORMANCE LEVEL SETTINGS

Configures fail action and performance level for valve control.

12.2 LUI - USER ACCESS CONTROL

Explains how to restrict LUI access for secure operation.

12.3 CALIBRATION REQUIRED PRIOR TO START

Emphasizes the need for configuration and calibration before automatic control.

12.8.4 LINEARIZATION PROCEDURE

Corrects linkage geometry for linear valves using 3-point calibration.

13 DEVICE TYPE MANAGER (DTM)

13.1 INTRODUCTION TO DTM AND FIELD DEVICE TOOL

Introduces DTM and FDT standard for field device management and integration.

13.3 DTM USER INTERFACE INFORMATION

Explains the DTM user interface elements and their functions.

13.5.2 PARAMETERIZE ONLINE OVERVIEW

Tools for checking device state, commissioning, and configuring behavior.

13.5.2.3 COMMISSIONING WITH DTM

DTM guided start-up for device commissioning.

CONTROL PERFORMANCE AND OPERATION STATE DIAGNOSTICS

Details diagnostics for travel ratio, steady state deviation, hunting, and operation states.

POSITIONER AND CALIBRATION DIAGNOSTICS

Lists diagnostic statuses for relay valve travel, operation time, supply pressure, setpoint, prestage, and calibration.

POSITION FEEDBACK AND ACTUATOR DIAGNOSTICS

Covers diagnostics for missing feedback magnet, actuator pressure sensor, electronics, and failsafe.

VALVE DIAGNOSTICS

Details diagnostics for valve travel, reversals, position, stiction, and opening load.

OPERATING CONDITION DIAGNOSTICS AND SOFTWARE LIMIT SWITCHES

Covers diagnostics for control ratio, temperature, supply pressure, and limit switch statuses.

VALVE DIAGNOSTICS LIMITS

Lists alert limits for valve travel, reversals, position, stiction, and opening load.

PERFORMANCE LEVEL, INSTRUMENTATION, AND PNEUMATIC CONNECTION SETTINGS

Configures performance, instrumentation, and pneumatic connections.

13.5.3 DIAGNOSIS OVERVIEW AND PERFORMANCE

Introduces diagnosis tools and explains performance monitoring.

13.5 NDX DTM INTERFACES

Describes the three NDX DTM user interfaces: Offline, Online, and Diagnosis.

13.5.2.1 PERFORMANCE AND 13.5.2.2 DEVICE INFORMATION

Details device status classification and device information parameters.

13.5.2.4 STATUS CONFIGURATION IN DTM

Configuration of device statuses and related events according to NAMUR class.

DEVICE INFORMATION AND ASSEMBLY RELATED PARAMETERS

Details device info and assembly parameters like fail action, actuator type, valve type.

13.2 GETTING STARTED WITH DTM

Covers software requirements and installation/update procedures for DTM.

14 MAINTENANCE

14.1 GENERAL MAINTENANCE INFORMATION AND SAFETY

General requirements and safety warnings for maintenance.

Metso NELES NDX2512TG Specifications

General IconGeneral
BrandMetso
ModelNELES NDX2512TG
CategoryController
LanguageEnglish

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