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FR-E500
Mitsubishi Electric FR-E500 User Manual
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TRANSIST
ORIZED INVER
TER
INSTR
UCTION MANU
AL
FR-E
500
-NA
HIGH PERFORMANCE
&
HIGH FUNCTION
TRANSIST
ORIZED INVER
TER
FR-E
500
FR-E520-0.1K t
o 7
.5K-NA
FR-E540-0.4K t
o 7
.5K-NA
INSTR
UCTION MANU
AL
OUTLINE
OPERATION/
CONTROL
PARAMETERS
SPECIFICATIONS
INSTALLATION
AND WIRING
PROTECTIVE
FUNCTIONS
Chapter 6
Chapter 5
Chapter 4
Chapter 3
Chapter 2
Chapter 1
FR-E51
0W
-0.1K t
o 0.75K
-NA
IB (NA) 66866-C (9905) ROD
Printed in Japan
Specifications subject to change without notice.
HEAD OFFICE:MITSUBISHI DENKI BLDG MARUNOUCHI TOKYO 100-8310
2
Table of Contents
Default Chapter
1
Instruction Manual
1
Fire Prevention
3
Safety Instructions
3
Table of Contents
7
1 Outline
13
Pre-Operation Information
13
Precautions for Operation
13
Basic Configuration
15
Structure
16
Appearance and Structure
16
Removal and Reinstallation of the
17
Removal and Reinstallation of the Wiring Cover
19
Removal and Reinstallation of the Accessory Cover
20
Reinstallation and Removal of the Control Panel
21
Removal of the Control Panel (FR-PA02- )
22
Front Cover
22
Exploded View
23
2 Installation and Wiring
25
Installation
25
Instructions for Installation
25
Wiring
27
Terminal Connection Diagram
27
Wiring of the Main Circuit
31
Wiring of the Control Circuit
36
Connection to the PU Connector
41
Connection of Stand-Alone Option Units
44
Design Information
47
Other Wiring
48
Power Supply Harmonics
48
Japanese Harmonic Suppression Guideline
49
Inverter-Generated Noise and Reduction Techniques
49
Leakage Currents and Countermeasures
53
Inverter-Driven 400V Class Motor
54
Peripheral Devices
55
Instructions for Compliance with the UL and CSA Standards
59
Instructions for Compliance with the European Standards
60
3 Operation/Control
62
Pre-Operation Information
63
Types of Operation Modes
63
Power on
65
About the Control Panel
66
Names and Functions of the Control Panel (FR-PA02- )
66
MODE Key
66
Monitoring
67
Frequency Setting
67
Parameter Setting Method
68
Operation Mode
70
Help Mode
70
Operation
73
Pre-Operation Checks
73
External Operation Mode (Operation Using the External Frequency Setting Potentiometer and External Start Signal)
74
PU Operation Mode (Operation Using the Control Panel)
75
Combined Operation Mode 1 (Operation Using both External Start Signal and Control Panel)
76
Combined Operation Mode 2
77
4 Parameters
79
Parameter List
79
List of Parameters Classified by Purpose of Use
85
Parameters Recommended to be Set by the User
87
Parameter Function Details
88
Torque Boost (Pr. 0, Pr. 46)
88
Output Frequency Range (Pr. 1, Pr. 2, Pr. 18)
89
Base Frequency, Base Frequency Voltage (Pr. 3, Pr. 19, Pr. 47)
90
Multi-Speed Operation (Pr. 4, Pr. 5, Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239)
91
Acceleration/Deceleration Time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45)
92
Electronic Overcurrent Protection (Pr. 9, Pr. 48)
94
DC Dynamic Brake (Pr. 10 to Pr. 12)
95
Starting Frequency (Pr. 13)
96
Load Pattern Selection (Pr. 14)
97
Jog Operation (Pr. 15, Pr. 16)
98
Stall Prevention (Pr. 22, Pr. 23, Pr. 66)
99
Acceleration/Deceleration Pattern (Pr. 29)
101
Regenerative Brake Duty (Pr. 30, Pr. 70)
102
Frequency Jump (Pr. 31 to Pr. 36)
103
Speed Display (Pr. 37)
104
Frequency at 5V (10V) Input (Pr. 38)
105
Frequency at 20Ma Input (Pr. 39)
105
Up-To-Frequency Sensitivity (Pr. 41)
106
Output Frequency Detection (Pr. 42, Pr. 43)
106
Monitor Display (Pr. 52, Pr. 54, Pr. 158)
108
Monitoring Reference (Pr. 55, Pr. 56)
110
Automatic Restart after Instantaneous Power Failure
111
Remote Setting Function Selection (Pr. 59)
112
Shortest Acceleration/Deceleration Mode (Pr. 60 to Pr. 63)
113
Retry Function (Pr. 65, Pr. 67 to Pr. 69)
115
Applied Motor (Pr. 71)
117
PWM Carrier Frequency (Pr. 72, Pr. 240)
118
Voltage Input (Pr. 73)
119
Input Filter Time Constant (Pr. 74)
120
Reset Selection/Pu Disconnection Detection/Pu Stop Selection (Pr. 75)
120
Selection (Pr)
120
Parameter Write Inhibit Selection (Pr. 77)
122
Reverse Rotation Prevention Selection (Pr. 78)
123
Operation Mode Selection (Pr. 79)
124
General-Purpose Magnetic Flux Vector Control Selection (Pr. 80)
127
Offline Auto Tuning Function (Pr. 82 to Pr. 84, Pr. 90, Pr. 96)
129
Computer Link Operation (Pr. 117 to Pr. 124)
135
Setting Items and Set Data
141
PID Control (Pr. 128 to Pr. 134)
146
Output Current Detection Function (Pr. 150, Pr.151)
154
Zero Current Detection (Pr. 152, Pr.153)
155
Stall Prevention Function and Current Limit Function (Pr. 156)
156
User Group Selection (Pr. 160, Pr. 173 to Pr. 176)
158
Actual Operation Hour Meter Clear (Pr. 171)
160
Input Terminal Function Selection (Pr. 180 to Pr. 183)
160
Output Terminal Function Selection (Pr. 190 to Pr. 192)
162
Cooling Fan Operation Selection (Pr. 244)
163
Slip Compensation (Pr. 245 to Pr. 247)
164
Ground Fault Detection at Start (Pr. 249)
165
(400V Class Does Not Have this Function)
165
Stop Selection (Pr. 250)
166
Meter (Frequency Meter) Calibration (Pr. 900) (200V Class, 100V Class)
168
Meter (Frequency Meter) Calibration (Pr. 901) (400V Class)
170
Biases and Gains of the Frequency Setting Voltage (Current)
172
(Pr. 902 to Pr. 905)
172
Adjustment Procedure
173
5 Protective Functions
179
Errors (Alarms)
179
Error (Alarm) Definitions
179
To Know the Operating Status at the Occurrence of Alarm
187
Correspondence between Digital and Actual Characters
187
Resetting the Inverter
187
Troubleshooting
188
Motor Remains Stopped
188
Motor Rotates in Opposite Direction
188
Speed Greatly Differs from the Setting
189
Acceleration/Deceleration Is Not Smooth
189
Motor Current Is Large
189
Speed Does Not Increase
189
Speed Varies During Operation
189
Operation Mode Is Not Changed Properly
190
Control Panel Display Is Not Operating
190
POWER Lamp Is Not Lit
190
Parameter Write Cannot be Performed
190
Precautions for Maintenance and Inspection
191
Check Items
191
Periodic Inspection
191
Insulation Resistance Test Using Megger
192
Pressure Test
192
Daily and Periodic Inspection
193
Replacement of Parts
196
Measurement of Main Circuit Voltages, Currents and Powers
201
6 Specifications
205
Standard Specifications
205
Model Specifications
205
Common Specifications
208
Outline Drawings
210
Appendix
216
Appendix 1 Data Code List
217
5
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Mitsubishi Electric FR-E500 Specifications
General
Brand
Mitsubishi Electric
Model
FR-E500
Category
Inverter
Language
English
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