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INVERTER

INVERTER FR-E800 Instruction Manual (Function)

HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

IB(NA)-0600868ENG-N(2307)MEE Printed in Japan Specifications subject to change without notice.

FR-E800

Instruction Manual (Function)

FR-E820-0008(0.1K) to 0900(22K)

FR-E840-0016(0.4K) to 0440(22K)

FR-E860-0017(0.75K) to 0120(7.5K)

FR-E820S-0008(0.1K) to 0110(2.2K)

FR-E810W-0008(0.1K) to 0050(0.75K)

FR-E820-0008(0.1K) to 0900(22K)E

FR-E840-0016(0.4K) to 0440(22K)E

FR-E860-0017(0.75K) to 0120(7.5K)E

FR-E820S-0008(0.1K) to 0110(2.2K)E

FR-E810W-0008(0.1K) to 0050(0.75K)E

FR-E820-0008(0.1K) to 0900(22K)SCE

FR-E840-0016(0.4K) to 0440(22K)SCE

FR-E860-0017(0.75K) to 0120(7.5K)SCE

FR-E820S-0008(0.1K) to 0110(2.2K)SCE

FR-E810W-0008(0.1K) to 0050(0.75K)SCE

FR-E846-0026(0.75K) to 0095(3.7K)SCE

Compact, high functionality inverters

Model

FR-E800 Instruction

Manual (Function)

Model code 1A2-P91

FR-E800 Instruction Manual (Function)1
CONTENTS2
1 Introduction13
- 1.1 Inverter model14
- 1.2 Operation steps16
- 1.3 Related manuals19
2 Basic Operation21
- 2.1 Operation panel21
- 2.2 Monitoring the inverter30
- 2.3 Easy setting of the inverter operation mode31
- 2.4 Frequently-used parameters (simple mode parameters)32
  - 2.4.1 Simple mode parameter list32
- 2.5 Basic operation procedure (PU operation)36
- 2.6 Basic operation procedure (External operation)42
- 2.7 Basic operation procedure (JOG operation)49
  - 2.7.1 Giving a start command by using external signals for JOG operation49
  - 2.7.2 Giving a start command from the operation panel for JOG operation50
- 2.8 I/O terminal function assignment51
3 Parameters55
- 3.1 Parameter initial value groups55
- 3.2 Parameter list (by parameter number)56
- 3.3 Use of a function group number for the identification of parameters95
- 3.4 Parameter list (by function group number)96
4 Control Method109
- 4.1 Vector control and Real sensorless vector control113
- 4.2 Changing the control method and mode116
- 4.3 Selecting the Advanced magnetic flux vector control122
- 4.4 Selecting the PM sensorless vector control124
5 Speed Control133
- 5.1 Setting procedure of Real sensorless vector control (speed control)136
- 5.2 Setting procedure of Vector control (speed control)137
- 5.3 Setting procedure of PM sensorless vector control (speed control)138
- 5.4 Setting the torque limit level140
- 5.5 Performing high-accuracy, fast-response control (gain adjustment)147
- 5.6 Speed feed forward control, model adaptive speed control149
- 5.7 Torque bias151
- 5.8 Avoiding motor overrunning155
- 5.9 Troubleshooting in the speed control157
6 Torque Control161
- 6.1 Torque control161
- 6.2 Setting procedure of Real sensorless vector control (torque control)166
- 6.3 Setting procedure for Vector control (torque control)167
- 6.4 Torque command168
- 6.5 Speed limit172
- 6.6 Torque control gain adjustment174
- 6.7 Troubleshooting in torque control176
7 Position Control179
- 7.1 About position control179
- 7.2 Setting procedure of Vector control (position control)182
- 7.3 Setting procedure of PM sensorless vector control (position control)183
- 7.4 Simple positioning function by point tables185
- 7.5 Simple positioning function by direct commands (Ethernet model / safety communication model / IP67 model)198
- 7.6 Pulse monitor208
- 7.7 Electronic gear settings211
- 7.8 Position adjustment parameter settings213
- 7.9 Current position retention function216
- 7.10 Position control gain adjustment218
- 7.11 Troubleshooting in position control220
8 (E) Environment Setting Parameters223
- 8.1 Clock223
- 8.2 Reset selection / disconnected PU detection / PU stop selection226
- 8.3 PU display language selection (Standard model)229
- 8.4 Buzzer control (Standard model)230
- 8.5 PU contrast adjustment (Standard model)231
- 8.6 Automatic frequency setting / key lock operation selection232
- 8.7 Frequency change increment amount setting (Standard model)234
- 8.8 RUN key rotation direction selection235
- 8.9 Multiple rating setting236
- 8.10 Parameter write selection238
- 8.11 Password241
- 8.12 Free parameter244
- 8.13 Setting multiple parameters by batch245
- 8.14 Extended parameter display and user group function247
- 8.15 PWM carrier frequency and Soft-PWM control250
- 8.16 Inverter parts life display252
- 8.17 Maintenance timer alarm257
- 8.18 Current average value monitor signal258
9 (F) Settings for Acceleration/Deceleration263
- 9.1 Setting the acceleration and deceleration time263
- 9.2 Acceleration/deceleration pattern268
- 9.3 Remote setting function270
- 9.4 Starting frequency and start-time hold function275
- 9.5 Minimum motor speed frequency at the motor start up276
- 9.6 Shortest acceleration/deceleration (automatic acceleration/deceleration)277
10 (D) Operation Command and Frequency Command281
- 10.1 Operation mode selection281
- 10.2 Startup of the inverter in Network operation mode at power-ON291
- 10.3 Start command source and frequency command source during communication operation292
- 10.4 Reverse rotation prevention selection301
- 10.5 JOG operation302
- 10.6 Operation by multi-speed setting304
11 (H) Protective Function Parameters307
- 11.1 Motor overheat protection (electronic thermal O/L relay)307
- 11.2 Cooling fan operation selection315
- 11.3 Earth (ground) fault detection at start316
- 11.4 Inverter output fault detection enable/disable selection317
- 11.5 Initiating a protective function318
- 11.6 I/O phase loss protection selection319
- 11.7 Retry function320
- 11.8 Emergency drive (Fire mode) (Standard model / Ethernet model)323
- 11.9 Checking faulty area in the internal storage device331
- 11.10 Limiting the output frequency (maximum/minimum frequency)332
- 11.11 Avoiding machine resonance points (frequency jump)333
- 11.12 Stall prevention operation335
- 11.13 Load characteristics fault detection340
- 11.14 Motor overspeeding detection345
12 (M) Item and Output Signal for Monitoring347
- 12.1 Speed indication and its setting change to rotations per minute347
- 12.2 Monitor item selection on operation panel or via communication349
- 12.3 Monitor display selection for terminals FM and AM359
- 12.4 Adjustment of terminal FM and terminal AM363
- 12.5 Energy saving monitoring366
- 12.6 Output terminal function selection372
- 12.7 Output frequency detection383
- 12.8 Output current detection function386
- 12.9 Output torque detection function388
- 12.10 Remote output function389
13 (T) Multi-Function Input Terminal Parameters393
- 13.1 Analog input selection393
- 13.2 Analog input terminal (terminal 4) function assignment398
- 13.3 Response level of analog input and noise elimination399
- 13.4 Frequency setting voltage (current) bias and gain401
- 13.5 Torque setting current (voltage) bias and gain406
- 13.6 Input terminal function selection411
- 13.7 Inverter output shutoff417
- 13.8 Selecting the condition to activate the Second function selection (RT) signal419
- 13.9 Start signal operation selection421
14 (C) Motor Constant Parameters425
- 14.1 Applied motor425
- 14.2 Offline auto tuning431
- 14.3 Offline auto tuning for a PM motor442
- 14.4 Online auto tuning450
- 14.5 Parameter settings for a motor with encoder453
- 14.6 Signal loss detection of encoder signals455
15 (A) Application Parameters457
- 15.1 Brake sequence function457
- 15.2 Stop-on-contact control462
- 15.3 Traverse function465
- 15.4 Anti-sway control467
- 15.5 Orientation control469
- 15.6 PID control480
- 15.7 Calibration of PID display493
- 15.8 Dancer control496
- 15.9 Automatic restart after instantaneous power failure / flying start with an induction motor503
- 15.10 Automatic restart after instantaneous power failure / flying start with a PM motor509
- 15.11 Offline auto tuning for a frequency search511
- 15.12 Power failure time deceleration-to-stop function515
- 15.13 PLC function517
- 15.14 Trace function519
16 (G) Control Parameters529
- 16.1 Manual torque boost529
- 16.2 Base frequency voltage531
- 16.3 Load pattern selection533
- 16.4 Energy saving control535
- 16.5 SF-PR slip amount adjustment mode536
- 16.6 DC injection brake, zero speed control, servo lock, and magnetic flux decay output shutoff537
- 16.7 Stop selection544
- 16.8 Regenerative brake selection546
- 16.9 Regeneration avoidance function552
- 16.10 Increased magnetic excitation deceleration555
- 16.11 Slip compensation557
- 16.12 Speed detection filter558
- 16.13 Excitation ratio559
- 16.14 Encoder feedback control560
- 16.15 Droop control562
- 16.16 Speed smoothing control563
17 Checking and Clearing of Settings565
- 17.1 Parameter clear / All parameter clear565
- 17.2 List of parameters changed from the initial values566
- 17.3 Fault history clear567
18 Appendix569
- 18.1 For customers replacing the conventional model with this inverter569
  - 18.1.1 Replacement of the FR-E700 series569
  - 18.1.2 Replacement of the FR-E500 series571
- 18.2 Specification comparison between PM sensorless vector control and induction motor control572
- 18.3 Major differences between the FR-E840 and the FR- E846573
- 18.4 Parameters (functions) and instruction codes under different control methods575
- 18.5 How to check specification changes600
  - 18.5.1 Details of specification changes600
Warranty607
Revisions608

Brand	Mitsubishi Electric
Model	FR-E800
Category	Inverter
Language	English

Mitsubishi Electric FR-E800 User Manual

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