mori seiki MSG-803 User Manual

DAILY INSPECTION A-1
1. THE IMPORTANCE OF DAILY INSPECTION
In order to operate the machine correctly and make the most of the machine's functions and
performance, all operators must thoroughly understand the machine.
Daily lubrication and inspection by the operator and inspection by maintenance personnel at
regular intervals maintain the accuracy of the machine over the long term.
If an abnormality is discovered during daily inspection, it must be reported to the supervisor and
the person responsible for machine maintenance. Quick action should be taken.
If a problem that cannot be remedied by the user or whose cause cannot be determined occurs,
contact Mori Seiki and the equipment manufacturers.

mori seiki MSG-803 Specifications

General

X-Axis Travel	445 mm
Z-Axis Travel	1540 mm
Turret Stations	12
Spindle Motor	30 kW
Spindle Motor Power	30 kW

Summary

MAINTENANCE MANUAL

Applicable Model

Lists the applicable machine models.

Applicable NC Unit

Lists the applicable NC units.

SIGNAL WORD DEFINITION

Symbols related with warning

Defines DANGER, WARNING, CAUTION symbols.

FOREWORD

Protection for machine operators

CHAPTER A DAILY INSPECTION

THE IMPORTANCE OF DAILY INSPECTION

Explains the significance of daily checks.

NOTES ON INSPECTIONS AND MAINTENANCE

LUBRICATING AND HYDRAULIC OIL

SUPPLYING OIL IN DAILY MAINTENANCE

CLEANING MACHINING CHAMBER/SETUP STATION

PRECAUTIONS WHEN USING CHIP CONVEYOR

OPENING/CLOSING THE ELECTRICAL CABINET DOOR

Main Power Switch

Procedures related to the main power switch.

CHAPTER B REGULAR INSPECTION

IMPORTANCE OF INSPECTIONS

Explains the importance of regular inspections.

CHECKS PRIOR TO MAINTENANCE

Essential checks before performing maintenance.

PRECAUTIONS TO BE OBSERVED BY TECHNICIANS

Safety guidelines for technicians.

CLEANING THE COOLANT TANK

CLEANING THE LUBRICATING OIL TANK

When the Lubricant Pressure does not Rise

Troubleshooting for lubricant pressure issues.

REPLACING THE MACHINING CHAMBER OBSERVATION WINDOW

TIMING BELT REPLACEMENT

CHANGING FLUID OF HYDRAULIC TANK

CHANGING THE BATTERY

General information on changing batteries.

ADJUSTING THE SETTING PRESSURE

Procedures for adjusting hydraulic and air pressure.

CHAPTER C OUTLINE OF SYSTEMS

CHUCK AND CYLINDER SYSTEM

Safety Practices when Mounting/Removing a Chuck

Safety guidelines for chuck operations.

Gripping Force

Setting the Chucking Pressure

HOW TO ORDER THE MACHINE PARTS