Nilfisk-Advance Advenger 2800ST - User Manual

Advenger™
2800ST, 3400ST
BR 755, BR 855
9/09 Revised 11/13 FORM NO. 56043121
Quick Start Service Manual
Advance MODELS:
56601000, 56601001, 56601002,
56601003,56601004, 56601005, 56601006,
56601007, 56601008, 56601009, 56601010,
56601011, 56601012, 56601013, 56601019,
56601020, 56601891, 56601892
Nilsk MODELS: 56601014, 56601015,
56601016
English

Nilfisk-Advance Advenger 2800ST Specifications

General

Model	Advenger 2800ST
Category	Floor Machine
Type	Rider Scrubber
Cleaning Path	28 inches
Power Source	Battery
Working Width	28 inches
Brush Motor Power	0.75 HP
Solution Tank Capacity	28 gallons
Battery Voltage	36 V

Summary

Introduction and Safety Guidelines

Manual Purpose and Machine Overview

Explains manual scope, machine description, and model overview.

Safety Precautions and Symbols

Details warning symbols and general safety instructions for operation and service.

Service Tools and Reference Materials

Lists essential tools and other resources for service and troubleshooting.

Technical Specifications

General and Electrical Specifications

Covers voltage, dimensions, weight, electrical, and battery details.

Drive, Solution, and Recovery Systems Specs

Details specifications for drive, solution, and recovery systems.

Scrub System Specifications

Lists scrub deck types, brush sizes, scrub force, and motor specs.

Machine Transport and Tie-Down Points

Provides safety precautions and tie-down locations for transporting the machine.

Towing the Machine

Jacking Points

Front and Rear Jacking Points

Identifies front and rear locations for safely jacking the machine.

Emergency Stop Knob Function

Know Your Machine

Component Identification Views

Identifies components from front right and rear left views.

Control Panel Layouts

Details control panel layouts and functions for Advenger, REV, and ST models.

Basic Machine Operation

Step-by-step guide for operating the machine.

Error Code Management

Main Controller Error Codes and Diagnostics

Lists error codes, faults, affected systems, and diagnostics.

Speed Control Error Codes

Details error codes specific to the speed control system.

System Control via Modes

Advenger;BR 755, 855 Mode Control

Explains system control logic via modes for Advenger/BR 755, 855.

ST Model Mode Control

Explains system control logic via modes for ST models.

SQUEEGEE SYSTEM

Squeegee System Wiring Diagrams

Wiring diagrams for squeegee systems (Advenger/BR 755, 855 and ST).

Squeegee Lift Actuator Error Codes

Lists error codes and measurements for the lift actuator.

Troubleshooting Squeegee Issues

Addresses common squeegee problems and their causes.

Squeegee Adjustments and Calibration

Details adjustments for squeegee tilt, wheel height, and lift cable.

Squeegee Lift Actuator and Cable Service

Procedures for replacing and adjusting the squeegee lift actuator and cable.

Steering Column Assembly Shroud Removal

SCRUB SYSTEM

Scrub System Operation Modes

Details operation modes for Advenger/REV and ST scrub systems.

Brush Motor and Deck Lift Actuator Errors

Lists error codes and measurements for brush motor and deck lift actuator.

Troubleshooting Scrub System Issues

Addresses common scrub system problems and their causes.

Scrub Deck and Brush Motor Service

Procedures for removing/replacing scrub decks, motors, and related components.

Drive Motor, Bearings, and Carbon Brushes

Service procedures for drive motor, bearings, isolators, and carbon brushes.

RECOVERY SYSTEM

Recovery System Operation and Error Codes

Overview of recovery system and list of error codes.

Troubleshooting Recovery System Issues

Addresses common recovery system problems and their causes.

Replacing a Vacuum Motor

SOLUTION SYSTEM

Solution System Operation and Errors

Overview of solution system, error codes, and troubleshooting.

Solution System Diagram and Control Logic

Illustrates solution system components and explains control logic.

Replacing the Solution Solenoid Valve

WHEEL DRIVE SYSTEM

Wheel Drive System Operation and Errors

Overview of wheel drive, speed control, and error codes.

Troubleshooting Drive Wheel Issues

Addresses common drive wheel problems and their causes.

Drive Wheel Assembly and Tire Replacement

Procedures for replacing the drive wheel assembly and tire.

Drive Wheel Carbon Brushes and Rear Wheels

Service for drive wheel carbon brushes and replacement of rear wheels.

ELECTRICAL SYSTEM

Accessing Electrical Components

Guides access to electrical components panel and throttle measurement.

Control Board Pin Outs and Test Points

Details pinouts and test points for control board connectors.

Connector Measurement Data

Provides measurement values for Connectors J2, J3, and REV deck J1.

Curtis Speed Control Installation Checkout

Steps to check Curtis speed control installation.

Replacing the Operator Control Panel

Instructions for removing and replacing the operator control panel.

Programming Functions

Service Test Mode Procedures

Guides for entering and using Service Test Mode on various models.

Hidden Menus and Program Options (REV)

How to access and configure hidden menus and program options on REV models.

Changing Control Board Program Settings

Overview of programmable settings for control boards.

Advenger;BR 755, 855 Program Settings

Table of programmable settings and options for Disc/Cyl models.

ST Model Program Settings

Table of programmable settings and options for ST models.

MAINTENANCE SCHEDULES

Operator Maintenance Schedules

Daily, weekly, monthly maintenance tasks for operators.

Technician Maintenance Schedules

Periodic maintenance tasks recommended for service technicians.

Recommended Maintenance Materials

Lists lubricants and adhesives for maintenance.

PM Checklist

Operational Inspection Checklist

Checklist for operational inspection items.

Visual Inspection Checklist

Checklist for visual inspection items.

Electrical System Component Locations

Advenger;BR 755, 855 Component Locations

Identifies electrical component locations on the machine.

Wiring Diagram;Schematic (Advenger;BR 755, 855)

Wiring diagram for Advenger/BR 755, 855 Disc and Cylindrical decks.

Wiring Diagram (REV Deck) - Sheet 1 of 2

Wiring diagram for REV deck (Sheet 1 of 2).

Wiring Diagram (REV Deck) - Sheet 2 of 2

Wiring diagram for REV deck (Sheet 2 of 2).

Wiring Harness Diagram (REV Deck)

Wiring harness diagram for REV deck.

2800 ST, 3400 ST Component Locations

Identifies electrical component locations for 2800ST/3400ST.

Wiring Diagram;Schematic (2800 ST, 3400 ST)

Wiring diagram for 2800ST, 3400ST models.