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DI380 Series
Pitney Bowes DI380 Series User Manual
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DI380/DI425
Series
Document Inserting Systems
(Includes Secap models SI3300/SI3500)
Service Manual
FORM SDT333A
(4-06)
2
Table of Contents
Default Chapter
3
Table of Contents
3
Introduction
7
Purpose
7
Equipment Covered
7
Related Publications
7
Contents
8
Safety Summary
8
Equipment Safety
10
Specifications
11
Material Specification
11
Machine Specification
14
Theory of Operation
15
Introduction to System Theory
15
Single Sheet Feeder Mode & Linked Feeder Mode
16
Flow Diagram- Single Sheet Feeder Mode
17
Insert Feeder Mode
18
Flow Diagram- Insert Feeder Mode
19
Two Sheet Feeder Mode
20
Flow Diagram- Two Sheet Feeder Mode
21
Single Sheet Feeder Plus an Insert Mode
22
Flow Diagram- Single Sheet Feeder Plus an Insert Mode
23
Two Sheet Feeders Plus an Insert Mode
24
Flow Diagram- Two Sheet Feeders Plus an Insert Mode
25
The Fold Only Mode
26
Flow Diagram- the Fold Only Mode
27
Accumulation from Main Sheet Feeder
28
Flow Diagram- Accumulation for Sheet Feeder 1 Mode
29
Double Detect Sensors
30
AC Motor
31
Removal & Replacement
33
Removing Covers and P.C.B
33
Removal of Jam Access Plate
33
Removing Sheetfeeder Separator Roller & PAD
34
Removing Carriage Assembly
35
Removal of Lower Collation Roller
36
Removal of Upper Insert Drive Rollers
37
FOLD Roller Removal/Replacement
37
Dismantling Insert Feeder (DI380/SI330 Only)
39
Dismantling Insert Feeder (DI425/SI3500 Only)
40
Removal of Top Assembly
41
Removal of Envelope Feed Rollers and Separator Pad (DI380/SI330 Only)
42
Removing Envelope Feeder (Di425/Si3500 ONLY)
43
Removing Envelope Feed Rollers & Separator Pad (DI425/SI3500 Only)
43
Removal of Flapper Assembly and Blade
44
Removal of the Transport Pivot Plate & Insertion Roller
45
Removal of Sealer Rollers
45
Removing the Inverter Motor Assembly
46
Removal of the Conveyor Transport Belts and Rollers
46
Removing Lower Flapper Rollers
47
Removal of the Lower Envelope Drive Roller
48
Removal of the Power Supply Unit and AC Motor
49
Adjustments
51
Envelope Feed Tray Guides (DI380/SI330 Only)
51
Envelope Feeder Offset Adjustment (DI425/SI3500 Only)
51
Envelope Separator Pad Side to Side Adjustment
52
Envelope Separator Pad Height (DI380/SI3300 Only)
52
Envelope Separator Pad Height (DI425/SI3500 Only)
53
Insertion Flipper Actuation Height/ Hold down Solenoid Adjustment
54
Insertion Hold down Finger Rest Position
55
Transport Pivot Plate End Float
55
Transport Pivot Plate Setting
56
Nesting Constant
58
Q Station Adjustments
58
Alignment
58
Q Station Calibration
59
Q Station Height
60
Insert Feeder Adjustments
61
Separator Roller Alignment
61
Separator Roller Height
61
Separator Pre-Feed Height (DI380/ SI330 Only)
63
Skew Adjustment
64
Flapper Adjustment
65
Omr
67
A Brief Overview of OMR on this System
67
OMR Specifications
68
Standard' OMR Positions Diagram
69
Offset' OMR Positions
70
Swis Offset' OMR Positions
71
OMR Mark Grouping
73
C' Fold and Double Fold Jobs
73
Z' Fold and Single Fold Jobs
73
Basic OMR
74
Benchmark
74
Safety
74
Boc-(Not) and Eoc-(Not)
74
Parity and Other Checks
74
Retime Marks
75
Allowable Mark Combinations
75
Enhanced OMR
76
Auto-Batch
76
Selective Insertion
76
Wrap-Around Sequence
76
Wrap Around Sequence Marks
76
Mark Code Interpretation
77
Enabling the OMR Features
78
Basic OMR
78
Enhanced OMR
78
Switching off OMR
78
Scanning Template
79
Procedure for Manually Setting the Sensitivity of the OMR Sensors
80
Service Menu & Troubleshooting
81
Entering the Service Menu
81
Parameters Menu
81
Final Assembly Number
81
Set Default Job
82
Set 50/60Hz
82
Serial Interface
82
View Error Codes
82
Set DDD
82
Set Service Counter
82
Set out of Material
82
Set Nesting Constant
82
Calibrate Q Station
83
Set Fold Plate Offsets
83
Set Env Stop Count
83
Set Serial Number
83
View Software Revision
83
Select OMR Basic Mode
83
Select OMR Enhanced
83
Basic Wetter Constant
83
OMR/ Acc Wetter Constant
84
T1 Clutch Release Time
84
T2 Envelope Hold Time
84
T3 Table Offset
84
OMR Offset Feeder
84
Clear Deck Delay
85
MMI Stack Limit
85
Service Diagnostics
86
Test Sensors
86
Test UART
87
Test D.C. Motors
87
Test Solenoids
88
Test A.C. Motor
88
Run Test Cycle
88
Test Display
88
Test Clutch and A.C Motor
88
Test OMR Sensors
88
Test Service Counter
88
Test Interlock Relay
88
Test DDD Calibration
88
Select Board Type
89
Test Memory
89
Troubleshooting Charts
89
General Information
89
Double Detect
89
Fault Finding Charts
90
Preventive Maintenance
103
General Information
103
The 100K Service
103
The 200K Service
104
Installation
105
Unpack and Check
105
Operator Training
106
Supervisor Training
106
Diagrams
107
Flow Diagrams
107
Component Locations
108
Switches, Sensors, Motors, Solenoids Test Levels
109
PCB Layout
113
Drive Belt Routing
114
Schematic - Insertion/Moistener/Exit Areas
115
Schematic- Sheet Feeders/ Collation Motor
116
Schematic- Fold Plates/ Half Fold
117
Schematic- Envelope Feeder/ AC Hand Crank (Manual Advance)
118
Schematic- P40 Envelope Platform Connector (DI425/SI3500)
119
Schematic- P41 Envelope Platform Motor Connector (DI425/SI3500)
119
Schematic- Insert Feeder
120
Schematic- Display/ PSU
121
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Pitney Bowes DI380 Series Specifications
General
Brand
Pitney Bowes
Model
DI380 Series
Category
Document Inserting Systems
Language
English
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